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RESISTOR PEARL is the latest up-to-date milling technique from Carmon:
PEARL coating is the combination of a layer of hard coating (TiCN) with a lubricating layer (Movic). The first layer gives, with its hardness (3.500 HV), a strong protection against wear, while the lubricating layer reduces friction, thus achieving excellent chip removal. Particularly suitable for stainless steel machining, PEARL is now being applied on the Carmon premium quality ripper cutters of the RESISTOR series (ASP2052).
We exhibit at MACH-TOOL 08 in Poznan (Poland) from 9th to 12th June 08. We look forward to wellcome you in our stand no.38 in the Hall 9.
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The S256 is the first solid carbide end mill developed by Dormer specifically for the machining of Stainless Steels and Exotic Alloys. Adding to their extensive range of high performance, material specific tools, the S256 can be used across a wide range of applications, from roughing to finishing.
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Data Flute is excited to launch the next evolution of our performance proven SS series, the SSDH series. We achieve superior chip flow and evacuation through the introduction of chip-release flute form technology, and a unique inter-flute helical transition all within a patent pending design. A premium, rupture resistant substrate is the foundation to which these progressive geometries are applied. The end result is a brute of an end mill, capable of ultra-aggressive metal removal rates in ferrous material ranging from low carbon steel to high nickel alloys. This all adds up to cycle time reductions and improved machine tool productivity.
Benefits include:
- Design that virtually eliminates flute packing and obstruction
- No chatter
- Freer cutting that demands less horsepower
- Stability in aggressive applications
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HTT offers a complete range of end mills specifically designed for Titanium and Inconel
a) Roughing Cutters in ASP52 OR ASP60 (Powdermetallurgy)
b) Finishing Cutters in Micrograin Solid Carbide
The coatings offered on this type of cutters is of Nanocomposite style coating.
The range of diameters stretches from 1 mm to 32 mm
Requests for special execution are anytime very welcome.
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Well Incorporated:
For Multiple Advantages in Milling.
For Pokolm-Voha milling cutter bodies that use indexable inserts, all bodies and inserts are precisely coordinated with each other. Together they make up an extensive system which covers far more than 90 % of every possible application in tool, mould and die-making.
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No one knows milling like Walter. Face or shoulder. Slot or copy. Indexable inserts or high performance solid carbide and HSS Milling cutters. We offer the industry's most comprehensive range of milling tools, including geometrical variants with the most advanced coating technologies.
Our Tiger·tec®, Xtra·tec®, Tough Guys, Flash and Qmaxproducts have set industry standards in the industry sectors.
No matter what material you work with or which application you need, Walter offers the right solution. The Xtra·tec® shoulder, face, slot and side milling cutters in combination with the legendary Tiger·tec® cutting tool material have long since become the benchmark in many industries.
New materials like titanium alloys require high performance metal cutting tools, and Walter combines the best of industry standards and unique customization.
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Universal-milling tools
Narrow fluted end mills, Engraving mills, Disk mills, Inside grinding mills, Saw blades
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in High Speed Steel and Carbide
Ratio end mills
Slot drills
End mills
Radius profile cutters
Hard profile cutters
Diesinking cutters
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WINTER: Innovation - Precision - Performance - Quality
- all Winter milling tools according to DIN 58741
- all connections and bores for standard machines are available
- all milling tools can be delivered in metal bond
- resin bond for selected applications (fine milling)
- fine tuning for special applications possible
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Clear cut surfaces when milling Acryl and PMMA. Fräsen per Plex is a new tooling-system, to replace polishing in most cases by machining acryl or PMMA
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Universal milling tools for Duro- and thermoplastics
HSC-end mill 1F GR - ZR - SR, HSC-end mill 2F GR - ZR - SR, 14 Grad, 30 degree, 45 degree, 55 degree helix, HSC-end mill Z3 GR, ZR, SR, 30 degree, 45 degree, 55 degree Drall
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For GFK-/CFK-materials, reinforced materials foam materials. Standard serrations type N, type WD, type GR
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Milling and Thread Milling Catalogue
• Milling cutters
• VHM milling cutters
• Indexable inserts
• Thread milling cutters
Perfection: ARNO tools in use!
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HELIPLUS is an extension of the HELI2000 family, with milling cutters that can be used for very steep helical interpolations for penetration into deep cavities.
TANGMILL, the tangential milling system with LNKX butterfly-shaped inserts, features optimal chip control.
TANGMILL inserts enable machining accurate 90° shoulders up to 14 mm in one pass.
SOLIDSHRED is a new family of solid carbide rougher endmills, that has raised the standards for roughing applications.
BALLPLUS is a multifunction system comprised of various shank options and 5 milling head types.
SHREDMILL is a new family of cutters that can carry either round inserts with a serrated cutting edge or regular round inserts.
X-PLUNGER is an advanced family of side plungers for deep cavity applications for dies and molds.
%u2022 End Mills
%u2022 Face Mills
%u2022 Extended flute milling cutters
%u2022 Ball nose End mill for profiling
%u2022 Slot milling & slitting cutters
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General description :
Consisting of heat- and wear-resistant Nano technology coated grades, the WEX's high strength cutting edges substantially enhance feed rates, machining accuracy and surface finish. WEX cutter bodies feature a highly durable surface treatment and an improved method of insert clamping into the pocket.
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High Speed and high accurate machining by new rigid substrate. The new PVD coated grade ACZ20W has a very smooth surface which brings excellent chip evacuation capability, chipping, adhesion and wear resistance. Available as square typ with 2 und 4 teeth, GLM2000 and GLM 4000 Serie, and ballnose typ form Ø 0,5 to 12 mm, GLB2000 Serie. Wide application range: Carbon steel, alloy steel, pre-harden steel, annealed steel, harden steel, stainless steel, exotic material and cast iron.
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General description :milling tool
For Sandwich-materials like foil - lack - wood - adhesive - aluminium.
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For PA- and PE and similar materials, soft aluminium alloys. Extremly sharp cutting geometries for best surfaces without burr
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FRANKEN Micro-Line end mills
The Micro end mills are available as end mills, ball-nose and torus end mills in solid carbide K5-20FH, un-coated and TiAlN-coated. The diameter range is 0,2 - 2 mm for the end mills and ball-nose end mills, and 0,5 - 2 mm for the torus end mills. The Micro-Line end mills are available in three lengths, short (2.2 x d), long (5 x d) and extra long (10 x d).
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Miniature SH 2, 3 & 4 Flute Series
New this year, we have expanded our offering of miniature
tooling. Several new sizes and lengths have been added
to this already proven series of tools. The tools are
available in 2, 3, and 4 flute designs in stub and standard
length configurations. All are available with coatings to
enhance tool life in the material you are machining.
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This unique adapter system expands the application range of ISCAR endmills and its HELIBALL Line. The tools are especially useful for applications that require machining in deep cavities, such as in the Die and Mold industries.
FLEXFIT is designed for all HELIBALL CR and CRF inserts.
%u2022 CR inserts include the range of 8 to 25 mm (.315 to .984").
%u2022 CRF inserts have a range of 12 to 25 mm (.472 to .984").
This system facilitates machining with large overhangs yet is economical in that one head can be used with a combination of shank options. Additionally, its CDP heads can be mounted on both metric and inch tool combinations and its milling heads can carry the respective size of both metric and inch inserts.
Interchageable Milling Heads and Collet Chucks for
Modular Shanks and Adapters
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The Interloc drive system was designed for extended reach machining applications, which can consist of heavy roughing or deep pocket finishing. The Interloc System is designed so that a modular tool can equal the strength of a solid shank one. The Interloc system has a large variety of straight, taper reach, CAT 40, CAT 50, and integral shanks with interchangeable cutter heads. This versatility will allow you to machine deep cavities with Ball nose, Back draft, Flat endmills, CDW style Cermet or Carbide inserts. Fast efficient roughing from feeds of 50 IPM to over 100 IPM on even low horsepower machines.
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In addition to standard applications, the revolutionary self-clamping Qwik•Twist provides an excellent opportunity to solve special drilling requirements.
In order to better serve our customers performing these applications, we are now offering tap drills with “built-in” chamfer stations designed for 3/8” UNC to 7/8” UNF and M8 to M24 standard threaded holes.
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Polycrystalline diamon end mills for optimal tool life especially for aluminium, graphit, composite and glassfibre materials.
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Applications
PCD tools used for trimming circuit boards have reduced part waste, improved quality and decreased line downtime.
The automotive industry takes full advantage of RobbJack PCDs in machining silicon aluminum transmissions. Our unique “through-tool-coolant” PCD end mills work round-the-clock with no tool change downtime.
The aerospace industry has discovered the value of PCD’s long life in the manufacture of aircraft components made of carbon-fiber composites.
At RobbJack, we’ve made it easier than ever to try PCD tools. Our line of in-stock PCD end mills is available in singles, at prices normally only offered in quantity.
We make PCD tools in diameters from 3/32" to 2", and LOCs and OALs in all sizes – stub, standard and extra length, in square end, corner radii and ball end. Three-flute tools are available for certain applications. We also make tapers, form tools and tools with “through-tool coolant.” If you don’t see or are not sure what you need call us – we can help.
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HAM offers a full range of PCD facemills from diameter 50 mm to 315 mm in 1D, 2D, & 3D designs utilizing both inserts and cartridges. We also offer a high-density version that doubles the effective amount of cutting teeth to further increase productivity. Another innovative design is the chip-breaker PCD insert that is offered for our 2D cutter design. The chip-breaker inserts allow for a heavier cut with very good chip control in materials that are more difficult to manage chips.
Maximum Productivity
* highest possible efficiency due to maximum number of teeth
* PCD-cutting insert guarantees highest precision and optimal surface quality
* considerably higher tool life is achieved compared to conventional cutter systems
* the cutting adjustment is optimised and simplified by edgewise (sidewise) fine adjustment
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DIXI Polytool has a standard range of PCD end mills, ball nose end mills as well as wheel dressers
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KOMET® Quatron hi.feed -milling cutter
The success enjoyed by our tried and tested KUB Quatron® solid drill range continues in our new milling cutter range. With the unique Quatron indexable insert developed from solid drilling technology, we are extending our experience to the new Quatron hi.feed milling cutter.
Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions.
Applications:
The Quatron hi.feed is a high-performance roughing tool for the fast removal of large quantities of cut metal.
Your PLUS:
* Mill cutting bores with just one tool rather than enlarging them with several drilling tools.
* Four cutting edges per insert lowers production costs per cutter.
* Increase in productivity thanks to high-volume chip removal.
* Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading.
* Variable manufacture of different diameters.
* Low cutting pressure.
* A tough substrate allows universal use for steel, cast iron and stainless materials.
* Capable of high feed rates - up to 2 mm per cutting edge.
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Milling tools
