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Diameter range from 1.00” – 4.00”
4 indexes without going to a left hand cutter.
Backdrafted relief angle for reduced side pressure in long reach applications.
Utilizes the same inserts as the QuadBore and PowerQuad milling line
End mills equipped with the TopOn adaption for reach flexibility.
All tools equipped with coolant through.
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GN Gratex -deburring, counersinking, chamfering .....
Some products:
GN-Gratex I, HSS-Co For deburring and chamfering with taps
GN-Gratex II, HSS-Co For deburring and chamfering with twist drills
GN-Gratex III, HSS-Co For countersinking and deburring with twist drills
GN-Gratex V, HM For spot facing with twist drills - changeable indexable inserts
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We carry burs in all shapes and sizes. We can also customize any bur to your needs.
SA Burs - Cylindrical No Endcut
SB Burs - Cylindrical With Endcut
SC Burs - Radius Cylinder
SD Burs - Ball Shape
SE Burs - Oval Shape
SF Burs - Tree Shape
SG Burs - Pointed Tree
SH Burs - Flame Shape
SJ Burs - 60° Included Cone
SK Burs - 90° Included Cone
SL Burs - 14° Included Cone
SM Burs - Pointed Cone Shape
SN Burs - Inverted Cone
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For Maximum Stock Removal in Milling Operations on Mild Steel, Steel Alloys, Stainless Steel and Cast Iron...Fractional and Metric.
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Roughing cutters, ball nose
- Helical teeth with threaded and form relieved chip breaker - Fine pitch
- Straight shank and drive flat
- Two end tooth cutting up to the centre
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Roughers, or “hoggers”, are useful for rapid removal of large amounts of material. The chip groove design allows for more cutting fluid to the cutting edge and dissipates heat better. There is a wide range of variations in rougher profile forms for different material groups. The coarser the pitch of the roughing edge, the more material removed and the less smooth the finish. In addition, most roughers have eccentric relief so regrinding can be done only using the cutting face. This saves you if you have access to regrinding equipment.
Series 621 - Fine Pitch Roughers (.048 Pitch)
Series 620 - Medium Pitch Rougher (.062 Pitch)
622 - Coarse Pitch Roughers (.105 Pitch)
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Introducing our new series of 2 flute, solid carbide, “Toroid” style end mills. Designed primarily for the Die/Mold industry, these tools are capable of machining hardened tool steels up to 62 HRc. The new TM Series design uses distinctive carbide grades, high accuracy geometries, and application specific coatings to achieve phenomenal cutting speeds for roughing and finishing of 3-D die/mold cavities. Toroid style tools are used for helical boring and allow for wider step-overs on flat floors. Recent tests performed with these tools have shown reduction in total process time of up to 500%. These new end mills are available in both standard and metric sizes.
Features
# Multi-Flute “Tuffy” Grade, Bull Nose Style End Mills
# Application Specific Geometries and Coatings
Recommended for High Speed, Hard Metal, Milling Applications
# For semi-finishing and finishing flat floors and straight walls
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The new Protostar Flash is a high-performance tool for economical roughing in the 2.5D and 3D range with low cutting depth and very high feed rates. It is suitable for machining alloyed and unalloyed steels.
Extremely tough: the new Protostar Qmax with optimised geometry for maximum material removal rates in sophisticated materials.
Protostar Flash
The all-new end face geometry enables significantly higher tooth feed rates fz for faster material removal rates
High-quality TiAlN coating for maximum tool life
Since cutting takes place exclusively on the end face of the tool, the machine spindle is subjected almost only to axial forces that are easily absorbed
Protostar Qmax
Solid carbide milling cutter with knurled splines reduces cutting forces and generates short chips
Internal cooling aids chip removal and increases process reliability
Very good roughed surface due to improved roughing profile
All tools have the latest TiAlN coating offering advantages for dry and wet machining
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A further expansion to our double helix family is the SSDH-C series. We’ve combined the aggressive roughing geometries of the SSDH series with a truncated knuckle O.D. form. This unique design allows for freer cutting and better chip control while maintaining the work piece surface finishes. These tools are stocked in stub and regular lengths and coated to match your particular application.
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- Medium Hardness Materials
- Plunge and Ramp
- Profile, Slot and Pocket
- High Speed Steel
- 30° Right Hand Helix, Right Hand Cut
- Geometry Provides Roughing Benefits with Good Part Finish
- Heavy Core for Rigidity
- Cutting Diameter Tolerance is +.003/-.000
- End Mills with 2" Diameter Shanks Furnished with Fast-Lok® Dual Drive Feature
- Steam Oxide Treatment to Retard Galling
- Pat. No. 4.721,421
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SERF (Sinusoidal Edge Rougher Finisher) design provides the benefits of a roughing mill with the edge quality of a finishing mill in a Polycrystalline Diamond double-flute tool on solid-carbide body.
The unique SERF geometry results in reduced impact forces during the cut resulting in longer tool life, less cutting force, greater feed rates and reduced noise.
Edge finish in fibrous composite materials is improved due to the overlapping sinusoidal edge pattern which is designed to impart a fiber shearing action during the cut.
Usage: Carbon Fiber, G-10 and other Fiberglass
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WELDON 2AR Rougher:
Our 2AR is designed for roughing non-ferrous materials where the application demands a high metal removal rate.
The 2AR tools come standard with a corner chamfer for aggressive speeds and feeds. We have combined a highshear, 40 degree helix with a cylindrical margin for chatter resistant, smooth machining in all non-ferrous materials. While primarily a roughing tool, the 2AR can also handle
finishing applications.
The 2AR is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 3SR Rougher:
This three flute, premium carbide tool is designed specifically for roughing operations in steel and ferrous alloys. A full eccentric primary grind, standard corner chamfers and a 40 degree flute helix ensure excellent chip evacuation, corner protection and superior metal removal rates. The 3SR is
particularly well suited to roughing and rough slotting. Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) coated tools are all available from stock in stub and standard lengths. Special quotes and non-stocked coatings are available upon request.
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RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
Upshear and Downshear Roughing Routers for superior material removal at feed rates to 1500IPM
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Onsrud is offering a new line of top loading cutters to be used on manual or CNC top loading engraving machines. The solid carbide cutters are made of premium micro grain carbide and use our proven cutting geometry to produce fast, clean cuts in plastic and aluminum materials. These tools will allow you to rout and engrave on a single machine. The tools will be offered with a variety of cutting diameters. Custom sizes can be made on request.
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Routers for Fiberglass and Non-Metallic Materials in Fractional and Metric...Quality selection of Wood Routers
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Straight Flute Routers for superior material removal in plexiglass and stacked material applications
RobbJack routers and cutters set the industry standard for close tolerances and consistent performance. This quality is achieved by a continuing dedication of resources to research and development. In fact, we’ve been a leader in machine development and manufacturing techniques, for over 40 years . . .
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The CoroMill 390 endmill offers precision performance in a class of its own. In many ways, the CoroMill 390 is the first high-precision indexable endmill. Playing in the same league as solid endmills.
The CoroMill 390 produces mirror finish surfaces and true 90° shoulders. Noise and vibration are reduced to a very low level.
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High Speed Steel
R.H. Cut, R.H. Helix & L.H. Cut, L.H. Helix (20 degree)
These mills are for slabbing or for surfacing cuts, either end milling or face milling.
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The stars of the shoulder milling cutter range are the Xtra·tec® F4041 and Xtra·tec® F4042. The F4042 is an extremely positive tool for roughing and finishing and it can optionally be provided with a quick Screw Fit adaptor.
Four cutting edges per insert and its unique spiral-shaped indexable insert make the F4041 a tool for maximum productivity.
Walter shoulder milling cutter F4041
Unique, spiral-shaped indexable insert for precise 90° with 4 cutting edges per insert
Maximum process reliability due to the negative insert seat
Ideal operational smoothness due to the positive rake angle
Walter shoulder milling cutter F4042
High positive tool for extremely soft cutting action
Roughing and finishing cutter with precise 90°
4 different insert sizes are available, thus enabling the most effective tool to be selected for each application
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The Seco Tools Turbo Square Shoulder Milling range is the industry's most comprehensive and versatile solution to all square shoulder milling requirements.
From a 5mm depth of cut with the Nano Turbo, the Micro and Super Turbo up to the Power Turbo at 17mm, Seco Tools has a square shoulder solution for every operation in every material.
The Square Shoulder milling inserts:
NANO TURBO
The Nano Turbo may be the smallest of the Turbo family, as well as the smallest in the industry, but it delivers big on performance.
MICRO TURBO
Helical Micro Turbo utilizes the advanced cutter and insert geometries of the Seco Tools Turbo system to deliver high efficiency, low power, low noise performance in a broad range of materials and operations.
SUPER TURBO
Without a doubt, the Super Turbo is the number one choice for general purpose square shoulder milling applications.
POWER TURBO
Power Turbo puts the "heavy" in heavy duty; providing maximum metal removal with free cutting inserts to make efficient use of machine power, even in demanding applications and difficult materials.
MINI SQUARE
R220.99 is a member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
MIDI SQUARE
R220.99 is a member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
MAXI SQUARE
R220.99 is member of the square shoulder family. It is a universal cutter for slotting, contouring and face milling operations in ordinary steel (up to about 300HB) easier stainless steels and cast iron.
SLOT MILLING
Our Slot milling product is offered in a diameter range 12 - 50 mm and fixed and coarse pitch version.
217/220.69-16
The product is offered in the diameter range 25 - 200 mm and fixed pockets, normal and closed pitch version.
220.69-15H
Our product is offered in the diameter range 50 - 125 mm and fixed pockets and coarse pitch version.
R220.90
Seco Tools' R220.90 is a square shoulder mill for heavy duty operations and large depth of cuts. Application areas are harder steels, stainless steels and cast iron.
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V590 Single Station and V595 Long Edge
Engineered for your most demanding applications.
Cutters
- Cutters are designed to generate a 90º square shoulder, minimizing secondary operations
- Large chip gullets ensure efficient chip evacuation
- V590 Series offers through-the-tool coolant
Inserts
- Positive top-form geometry inserts create lower cutting forces at higher feed rates
- Inserts are interchangeable between the V590 & V595 Series
- Insert design makes these cutters ideal for ramping and helical interpolation
Specifications
- Geometry: Positive/Positive
- Applications: Roughing, channel milling, ramping, helical interpolation, plunging
- Cutter Diameters:
V590 = .375" - 6.00"
V595 = 1.00" - 2.00"
- Workpiece Materials: Steel, stainless steel, cast irons, high-temp alloys, aluminum and non-ferrous
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For grooving and slitting in steels, cast iron, non-ferrous metals and plastics
Applications:
Cobalt shell end mills (peripheral cutting)
Cobalt angle and double angle cutters (Milling guides and dove tails in steels)
Cobalt orner roughing cutters (cutting edge radii)
Cobalt convex radius cutters (cutting half-round)
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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Side milling cutters 382/383 and M310
Milling tool for
- groove milling
- slot cutting
with indexable inserts
universal geometry for steel and light alloys
10° positive top rake
best swarf evacuation
outstanding cutting performance and
surface finish
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Two flute solid carbide end mills
- Parallel shank
- One end tooth cutting over the centre
Finishing end mills solid carbide for light alloys
- Parallel shank whit flat
- One end tooth cutting over the centre
- 45° Helix angle
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Milling tools
