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AccuThread
Thread Milling Cutters, Inserts and Holders
Features and Benefits
AMEC's proprietary AM210® coating has a 25-50% increase in tool life over the competition.
AccuThread 856® solid carbide threadmills have a thicker core and helical flute which offers increased strength and rigidity when cutting forces are applied.
AccuThread 856® standard cutting lengths allow for multiple applications without the need for special threadmills.
AccuPort 432 specific threadmills stocked.
AMEC's Indexable Threadmill Holders are made from a stainless steel that is engineered to dampen vibration during operation.
The AccuThread 856® Indexable line of Threadmills offer three insert length and a wide range of thread forms.
The AccuThread 856® Indexable Threadmilling Holders are offered in multiple flute configurations and feature a bolt-in type and a patented pin style locking system, which ensures unsurpassed repeatability.
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Vargus' thread milling carbide metal cutting tool system has been recognized as the industry standard since its initial patented "trapezoidal" indexable system design was introduced.
Vardex MiTM Thread Milling Cutters with indexable inserts
As CNC technology for milling threads races forward, and as thread milling becomes ever more popular as an excellent solution for manufacturing threads of many types, Vargus continues to offer new and updated solutions to the machining specialist.
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OSG is pleased to introduce the new CBN Ball End Mill. CBN (cubic boron nitride) follows diamond on the hardness scale, making this ball nose end mill ideal for finishing applications in hardened steels up to 70 HRC.
This end mill features a ground CBN tip brazed to a solid carbide shank. When compared to solid carbide cutters, the OSG CBN Ball End Mill lasts up to 10 times longer in finishing applications.
In addition, the OSG CBN Ball End Mill incorporates a 180-degree cutting edge and a ± 5-micron radius tolerance, providing extremely fine surface finishes.
For more information on the new CBN Ball End Mill, please visit our online catalog:
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PRECISION DRILLING & MILLING TOOLS IN DIAMOND & CERMET
Our program of diamond standard tools includes drilling tools for full boring in twisted and straight fluted design, milling tools as well as reaming tools in solid and adjustable design. Furthermore, you can also order all current ISO - indexable inserts in PCD - design.
The larger part of our customer orders for diamond tools are individual designed special tools. We produce boring-, countersinking-, reaming-, milling-, and precision tools in all variations. We emphasize on production of monoblock - tools offered in all common interfaces (HSK, SK, BT, ABS®, etc.).
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End mills for high demand made out of ceramic for milling of plastics and none ferrous materials. Also DIP-coated available.
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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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End mills for the metal cutting industry, mold makers, automobile and aerospace industry and production lines.
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Large range of Solid Carbide End Mills...Fractional and Metric...Special End Mills upon request...In-House Tool Coatings
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CoroMill Plura solid carbide endmills
The programme of CoroMill Plura solid carbide endmills includes tool shapes for most operations, in diameter ranging from 0.4 to 25 mm.
Find the right tool for your application in our wide assortment of solid carbide milling cutters. We offer you the right solution from High Speed Machining (HSM) over diemaking to general purpose milling, from roughing to super-finishing - in most materials whether it be in difficult-to-cut materials or very hard steels up to HRc 63.
The new kordell grade GC1640 is the next stage in optimized Plura milling performance. Sandvik Coromant offers this new grade for kordell mills and 50° helix variable flute design (VFD) with radial relief. The addition of coolant through the tool brings even more benefits in the application area.
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This new line of solid carbide end mills significantly increases material removal rates in Stainless Steels, High-Temp Alloys and Titanium, while seriously decreasing your cost per part.The X-Series End Mills are engineered using application-specific carbide grades, geometries, and coatings. These patent- pending tools are available in stub and standard lengths, with corner radii or full ball ends.
The X-Series Advantage
# Reduce Cycle Times
# Increase Part Output
# Improve Part Accuracy
# Reduce Scrap
# Run at Faster Feeds and Speeds
Features
# Application specific carbide grades, geometries, and coatings
# Tightest tolerances for consistent performance
# 4 Flute for roughing operations
# 6/8 Flute for finishing operations
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Series 46J, 46D, 47J, 47D, 48D Solid Carbide Tip End Mill
Diameters:.312" and .625"
Cutting Edge Length:.20" and .47"
Cutting Edge Radius:Sharp, .015", .030", and .060"
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Jabro Tools - premium solid carbide tools
The Dutch solid carbide tool specialist Jabro became a member of the Seco Tools group in 2001. The company has a full range of high quality solid carbide tools for the Aerospace, Die & Mould as well as many other precision engineering segments. Jabro's product range is a natural extension of Seco's products.
"Completion of this transaction is of great significance for Seco and part of the continuous process to strengthen Seco's competitiveness within important markets and customer segments," says Lars Renström, President and Chief Executive Officer of Seco Tools.
With 120 employees Jabro is among the leading companies in the product area solid-carbide end mills - a fast-growing area primarily focused on the aviation and die and mold industries. Through this acquisition, Seco Tools expands its product offering to customers, thereby strengthening its competitiveness in serving the above-mentioned customer segments.
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Main Features
- Incredible high feed speed 2,000 mm/min in grooving.
- High speed and high quality surface of workpiece.
- Useful in dry milling
- Wider application in work material.
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The milling cutter F2334, with its round inserts with location flats and a sturdy fixation, ensures maximum feed rates and cutting performance, particularly when roughing difficult-to-cut materials, such as titanium alloys.
The Walter slot milling cutter, for example, doesn't only ensure enormous performance and precision for HSC operations in copy milling.
Walter milling cutter F2334
Round inserts with location flats ensure high stability insert clamping
Ideal for maximum feed rates and cutting efficiency
Ideal for roughing operations and difficult-to-machine materials
Walter finishing ball nose cutter F2139
High-precision tool with indexable inserts
Finishing cutter, ideal for HSC operations
Also available in a carbide shank version for finishing deep pockets
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World's FIRST three-effective, indexable ball nose end mill allows you to increase feed rates 50%!
- Diameters: 20mm, 25mm, 32mm
- Applications: Semi-finish and finish profile milling ¦
- Materials: Steels, stainless steels, cast irons, aluminum, titanium and heat-resistant alloys
- Mountings: Cylindrical, Weldon and Morse tapers
Machine Time Reduced by 33%!
SideLok™ advantage!
- Higher metal removal rates
- Secure insert retention
- Faster indexing - retention screw remains in the cutter
- More up-time - less time lost in tool change
- Single spare part reduces inventory
Grade offering
- VP5020 - PVD coated, sub-micron grade for higher speeds with exceptional toughness machining steels, cast iron and heat resistant alloys
- VP5040 - PVD coated, high-toughness grade for heavy-duty applications in steel and stainless steels
- Suitable for dry machining without coolant
Rigid positioning of the inserts in the cutter body offers:
- Better diameter tolerance
- Less runout
- Ideal spherical form of the cutter
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MBG diamond grinding products offer the most tightly controlled properties and characteristics of any grinding diamond in today's market. From the most well-defined crystals to highly friable irregular shapes, the MBG product line offers tailor made diamonds for a wide range of grinding applications in non-ferrous materials.
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DIA-Tools for the Highest Precision
By working requirements and construction possiblilities, DIA-tools are made in the bonded form (e.g. cutters, saw-blades, drill and surface cutters or with substitute cutting edges e.g. cutting heads or cutting tools).
Also all known tool forms can be produced with polycrystalline diamond cutters. The cutting geometry of the DIA-tools (e.g. hook, cutting angle and back angle) are specially made to suit the materials to be cut.
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All-Diamond Tipped Mills - DAD15, DPD15, EDPD15
High-speed and High-precision milling of aluminum alloys
All-PCBN Tipped Mills - QPP15
High-speed and High-precision finishing of gray cast irons
- Highly accurate machined surface
(aluminum alloys: Rz up to 2.0 µm; Rmax up to 3.0 µm with wiper insert)
(gray cast irons: Rz up to 3.0 µm; Rmax up to 6.0 µm)
- High speed milling
(aluminum alloys: up to 4000 m/min
cast irons: up to 2000 m/min)
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in ultra-hard materials
Face milling cutter PF 1000
Cermet and ceramic tools
PCD- and PCB-tipped tools
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
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JETMILL T-CBN BALL
Specifications
PcBN Tipped Ball Nose End Mill
EBB recommended cutting conditions
Work material : Gray Cast Iron / Ductile Iron
Cutting Speed (RPM) : 5 000 - 15 000
Feed (IPT) : 0.0008 - 0.020
Axial D.O.C. (in.) : 0.040"
Pick Feed (in.) : 0.118"
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Large cutters that can be used on small machines
Disc concept aimed specifically for cutting aluminum on compact machines!
- Roughing
Disc Cutter S
- Finishing
Disc Cutter PRO
Why a disc cutter?
- Multiple passes must be made when cutting a wide range of workpieces on compact machines, which create offsets at the lapped areas.
- On a compact machine limited to a total tool weight of 3 kg including the arbor, the conventional ø125 steel cutter was overweight.
- Meanwhile, an aluminum body cutter that solves the weight issue requires a special arbor that extends the tool protrusion.
Solutions
- Arbor-and-cutter developed under a new concept. Made of steel, yet it is
thin, lightweight, and offers a high level of tool rigidity. Thus, highly efficient
cutting can be realized through the use of a large-diameter cutter, which could not be used in the past!
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The cornerstone of Seco Tools' approach to disc milling is to offer the widest range of inserts, cutter bodies, and attachment types in the industry.
Seco Tools is your single source supplier for slotting, backfacing, circular interpolation, circlip grooving, dual-radius slotting, and trochoidal T-slotting. The full standard range of Seco Tools disc milling cutters is available in diameters from 24 - 315 mm (1"-12").
LNK INSERTS
Very tough inserts designed for weaker machines or unstable machining conditions; these cutters have fewer teeth engaged in the cutting process
SNHQ INSERTS
Higher metal removal rate achieved under stable machining conditions. Excellent results for light cutting applications
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OSG is pleased to present our first-class line of Cobalt (HSS-Co) end mills. Our HSS-Co end mills have a higher hardness range than regular High-Speed Steel (HSS) end mills due to an 8% cobalt content, which results in increased tool life and overall performance.
HSS-Co end mills are designed to mill difficult-to-machine materials, and are more forgiving than carbide tooling. Where carbide has a tendency to break or chip in less rigid operations, HSS-Co is ideal for such applications.
OSG uses a premium HSS-Co substrate, while some competitor products utilize a more basic grade of HSS, resulting in reduced hardness and a decreased selection of materials for which their tools can be effective.
To view our wide selection of HSS-Co end mills, please visit our Online Catalog.
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Two flute end mills
- Reinforced helical teeth
- Straight shank and drive flat
- One en tooth cutting up to the centre
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Fullcut Mills have a Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet endmilling.
- Sharp cutting edge by both high radial and axial rake angles.
- Positive rake angle offering high toughness in a highly rigid integral body.
- FULLCUT MILL is offered in a variety of types, including with cylindrical shanks, integral tapers with simultaneous dual contact system.
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ISCAR offers a wide end mill range using a variety of different types and sizes of inserts. Included are the QUAD2000 square inserts in
6 and 10 mm (.236 and .394") sizes; the HELI2000 inserts in 10 and
15 mm (.394 and .591") for easy cut and accurate and high surface finish;
MILL2000 inserts in 13 and 20 mm (.512 and .787") sizes for roughing at high feed milling; and the versatile CHAMMILL milling tools which can carry four types of inserts in the same pocket.
Mill-drill cutters, chamfering tools, profiling end mills with round milling inserts, solid carbide end mills and thread mills are also available.
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Square End Standard Length Endmills
Ball End Standard Length Endmills
Square End Long Length Endmills
Ball End Long Length Endmills
Extra Long Length Endmills
6 Flute Square Endmills
Standard Length Square Double End Endmills
Standard Length Double End Ball Endmills
2 Flute 90° Drill Mills
Square End Stub Length Endmills
Ball End Stub Length Endmills
Square End Double End Stub Length Endmills
Ball End Double End Stub Length Endmills
Corner Radius Endmills
Straight Flute Endmills
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Milling tools
