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PCD:
For working with aluminium with a high silicon content, non-ferrous metals, CFK and GFK materials as well as compound materials like glare.
CBN:
For working with carbon rich and hardened steels.
We produce optimal milling tools, complete and according to your requirements. Together we determine your tool requirements and produce them exactly according to specifiations. The milling, production and material is determined by your working requirements. We balance and shrink fit your milling tools on request.
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Submicron Grade for High Toughness With AlTiN, TiAlN
PVD Coated End Mill
Flat Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Wide range of product type by application
Ball Nose Type
# Suitable for conventional to high speed machining
# Submicron grade for high toughness
# AlTiN, TiAlN PVD coated for high wear resistance
# Suitable for optimum profile application
For High-speed Machining
# Excellent performance on high-speed milling applications
# Submicron carbide grade provides toughness and reliability
# AlTiN PVD coating improves tool life and wear resistance
# Symmetrical design for HSM applications
# Ultra precise and rigid tool geometry
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Unique insert design allows cutting forces to be directed back into spindle , making it capable of running in exess of 250 IPM
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Maximize your productivity and lower your cost per cut with OTM™ quality and variety.
END MILLS
Small Diameter End Mills
Small Diameter End Mills – Single Flute INCH
Small Diameter End Mills – Two Flute
Large Diameter End Mills – Single Flute
Large Diameter End Mills – Two Flute and Three Flute
Extended Length End Mills
Long Edge End Mills
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We supply DIN ANSI standard HSS and carbide end mills with bright, tin-coated, ticn-coated, tialn coated finish in metric and inch sizes center cutting or non center cutting like ball nose, double end, T-SLOT milling cutter, 2 3 4 6 8 flutes, packing in plastic box or metal box, wooden case etc as per your needs. Shank: flatted, screw, straight shank, taper shank etc.
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SOLID CARBIDE END MILLS:
Our micro-grain carbide substrate offers excellent hardness, wear resistance and high strength. These tools can provide increased feeds and speeds and enhanced tool life in applications that have rigid set-ups.
HIGH SPEED STEEL END MILLS AND MISCELLANEOUS CUTTERS:
We offer a variety of general purpose and special application end mills and cutters that have been designed to ANSI and NAS specifications in our high speed steel grouping. These tools are made from a substrate that offers very good abrasion resistance for wear and red hardness at higher milling
temperatures than other high speed steels.
COBALT END MILLS:
Our cobalt grouping also offers tools that meet the ANSI and NAS specifications and have been designed for general purpose and special applications. The 8% cobalt substrate in these tools allows a higher hardness, which provides better abrasion resistance and higher red hardness benefits, versus standard high speed steel substrates.
POWDERED METAL END MILLS:
Powdered Metal tools provide a bridge between cobalt tool performance characteristics and carbide tool performance characteristics.
ROUGHING / FINISHING AND ROUGHING END MILLS:
These tools are capable of high metal removal rates while producing a finish which is usually equivalent to that produced by conventional finishing end mills. The roughing/finishing end mills are offered with different application specific substrates and specialized cutting geometries to maximize material removal.
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DIXI Polytool has a wide range of standard end mills, ball nose end mills, end mills with corner radius, chamfering tools and end mills for composites. The ranges of Ø start at 0.05mm.
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Whether it’s your design, or one with which we assist, Data
Flute CNC is your source for special application cutting tools.
We will put our years of experience to work for you when
manufacturing the specific tool that you need.
From special diameters or geometries to tapered ballnose
to form cutters, Data Flute CNC should be your choice for
specials. Please give us a call or fax in a blueprint. We’ll be
glad to help.
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- Most Ferrous, Non-Ferrous and
- Non-Metallic Materials
- Plunge and Ramp
- Profile, Slot and Pocket
- Micrograin Solid Carbide
- Center Cutting
- Plain Round Shank (*Weldon Shank)
- High Rigidity from Substrate
- Optimum Speeds and Feeds
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Ideal for roughing applications
Hi-Pos APKT16 series nose stations have been upgraded to more robust and free-cutting Hi-Pos+ AOMT18 series
Available with 3 different shank styles, as well as in a custom engineered weldon-style shank that draws the cutter into the holder
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Solid End Mills
No matter what type of workpiece you're milling, Kennametal Solid Carbide End Mills will boost your productivity and profitability - and your overall manufacturing competitiveness!
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WMM End Mills
* Performs slotting, ramping, pocketing, drilling, shoulder milling, and helical boring operations
* Available in 1.00"- 1.50" cutter diameters
* Employs the same APMT/APET inserts as the WEM and WRM
* Staggered peripheral inserts decrease cutting forces
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ZX-coated solid carbide endmill
Solid carbide endmill
Brazed endmill
Indexable endmill
SUMIDIA / SUMIBORON endmill
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Particularly suited for High Speed Machining (HSM) and precision milling operations often associated with aerospace and die and mould applications.
The range covers milling operations in aluminium and thermoplastics - slotting, contouring, 3D forming, deep pocket milling and profiling; from roughing to finishing and “super-finishing”.
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S-Carb 2 and 3 flute End Mills and the patented 2 flute Ski-Carb end Mills are designed for Aluminum and non-ferrous materials. The S-Carb is available with Titanium DiBoride (TiB2) tool coating
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Designed for high speed milling of aluminum.
AlumaZip 55° 2 Flute, High Helix AlumaZips
HyperMill 45° 2 Flute, High Helix HyperMill
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High performance tools for aluminium
Features
Stub Cutting Lengths
Mirror Edge™ Geometries
Square End or Corner Radius
Different Neck Lengths
Feather Blend™
Tuffy Grade Carbide
Applications
Tackle deep pockets, thin walls and other severe aluminum applications. These tools reduce or eliminate chatter, ledging and, in many cases, eliminate the need for secondary finishing operations
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The new CoroMill® 790 Al Endmill - the number one aluminium endmill on the market, designed, in all respects, for HSM performance.
The CoroMill 790 cutter has been developed to meet the extreme manufacturing demands of frame components for the aerospace industry as well as machining of deep cavities faced by die and mould makers. It is effectively used for operations such as steep ramping and circular interpolation in helix.
With inserts firmly secured by a unique design of the support face in the insert seat, possible consequences of high radial forces, generated at high speeds, can be eliminated.
This insert security also guarantees accurate location of the cutting
edges - almost eliminating insert tolerance errors and thus any resulting run out.
Together with the most stable mounting on the market - the Coromant Capto® - you have an unbroken chain of precision elements - from cutting edge to spindle nose.
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The ALDH is the rougher of choice when optimum
material removal rates are the objective. The combination
of progressive geometries result in a cutting tool intended
for full engagement cuts at increased feed rates.
Slotting cuts of 1x the diameter or more are normally
recommended. 50% greater IPM vs. competitors 2 flute
design is a conservative starting point.
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DIXI Polytool has a wide range of standard engraving tools in finished and semi-finished styles dedicated to all type of materials.
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Engraving Tools
The engraving tools are offered with a wide range of tip sizes and angles to accommodate many engraving stiles.
Usage Wood, plastic, aluminum and solid surface
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Features:
- tempered steel Cr-Mo (tempered to 1250 -1400 N/mm2)
- integrated coolant hole
- optimised chip pockets
- high manufacturing precision:
- radial run-out in relationship to master insert: 0.02 mm
- axial run-out in relationship to master insert: 0.02 mm
- compact pleasant design
- helical chip geometry
- axial alignment positive
- radial alignment negative
- optimum connection to milling adapter
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Sandvik Coromant is now launching CoroMill 690, a long edge cutter for titanium milling, specifically suitable for aerospace components, such as the structural parts of airframes, wings and fuselages and landing gear. The amount of titanium in high strength complex components is increasing and with this anticipated demand there is a critical need for improving machining efficiency.
CoroMill 690 is a high productivity cutter, with cutting inserts with four cutting edges for economic 2-D profile operations and optimised chip flutes to reduce chip jamming. Every insert pocket has a threaded coolant hole prepared for a nozzle for high pressure coolant delivery to optimize chip evacuation. The chip evacuation is highly appreciated when face and shoulder milling in cavities, in pockets or in full slots.
First choice applications include circular interpolation from a pre-drilled hole; edging and contouring and repeated square shoulder milling. The iLock rigid interface keeps the inserts rigid for consistently accurate milling. Axial support prevents insert breakages on the bottom row and chip jamming on the second row.
The CoroMill 690 long edge cutter is designed for use with the Coromant Capto modular tool holder system for stability and shank clearance, essential when machining long overhangs and reaches. The cutter is available in diameters of 50 to 100 mm, with two insert styles and closer pitch on large diameters for profiling.
The cutting inserts come in grades GC1030 or GC2040 in SL geometry, optimised for edging in titanium.
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Side and face milling cutters
Execution H
- Staggered teeth for hard and tough materials
Staggered tooth slitting saws, with coarse toothen spiral
- Milling cutters
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ISCAR offers a wide range of face mills using a variety of different types and sizes of inserts. The HELI2000 inserts are available in 10 and 15 mm (.394 and .591") sizes for an easy and accurate cut and a high surface finish. The square QUAD2000 series of inserts are available in 10, 12 and 16mm (.394, .472 and .630") sizes.
MILL2000 inserts come in 3 and 20 mm (.512 and .787") sizes for rough milling at high feed rates.
The versatile CHAMMILL milling tools can carry four types of inserts in the same pocket; the HELIOCTO uses both octagonal and round milling inserts in the same pocket. Many cutters are also available with 45° and 75° lead angles.
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CoroMill 245 is the most versatile facemill on the market. It offers an opportunity to reach the best productivity for each specific type of operation - just by combining the most suitable cutter pitch with the most relevant insert geometry and grade.
CoroMill 245 is the first choice cutter for versatile facemilling.
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Utilizes a series of overlapping plunges producing higher metal removal rates and greater reaches than conventional milling
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Milling tools
