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All two-way-valves,
two-way-valves with inlet collar, two-way-valves with seal, two-way distributors 60° and two-way distributors 45°, are available in symmetric as well as in asymmetric form.
Symmetrical versions are optimized for an installation in vertical bulk goods lines, asymmetric ones for lines that have an inclination that corresponds to the angle between the outlets.
The pictures below only show the symmetric form.
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TECHNICAL DATAS
Ball bearing axle
Inspection cap : galvanised steel
Flap that can be dismantled-high resistance dynamic gasket for Airtightness with permanent pressure
Standard finish : one-coat paint
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VORTEX® QUANTUM SERIES 2-WAY WYE LINE DIVERTER
The patent pending Vortex® Quantum Series Wye Line Diverter is specifically engineered to handle dry bulk solids in vacuum or dilute phase pneumatic conveying systems with pressures up to 15 psig (1 barg). 3-way, 4-way, and Multi-Port models available.
A full flow orifice provides unrestricted conveying of material with no disk or ledges to impede flow. The diverter seat and live-loaded seals are shielded from abrasion by a metal insert, which provides superior shearing action.
The Wye Line Diverter is designed to eliminate problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.
Valve Specifications:
- Size/Bore Options: 50mm to 125mm Diameters Pipe, 50mm to 150mm Tube. Consult Factory for 150mm to 300mm Pipe, 200mm to 300mm Tube Models
- Media: Powder, Pellets, Granulars
- Connection Options: ANSI, DIN, JIS, or Compression Couplings
- Media Temperature: Up to 82°C continuous to 121°C intermittent service, Modifications up to 204°C continuous to 232°C intermittent service
- Media Pressure: -0.1 MPa +0.1 MPa, 1 barg, 15 psig, depending on size
- Metal Construction Options: 304 or 316L Stainless Steel, Aluminium, and/or Carbon Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, Handwheel, or Chainwheel
- Position Detection: Magnetic Reed Switch, Proximity Switch
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochemicals, Chemicals, Foods, Minerals, Textiles, Agriculture
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VORTEX® 2-WAY SEAL TITE DIVERTER
The Vortex® 2-Way Seal Tite Diverter is designed for use in gravity flow applications where material can be diverter from one source to either of two destinations. 3-way model available.
The Seal Tite Diverter offers a removable access door for replacement of blade and shaft seals. All internal ledges have been eliminated to promote cleanliness. The Seal Tite Diverter’s superior design promotes efficiency, durability, and long service life.
Valve Specifications
- Size/Bore Options: 100mm to 750mm Diameter Round, Square, or Rectangular
- Media: Powder, Pellets, Granulars
- Connection Options: SVC Standard Flange, ANSI, DIN, JIS, or Custom Flanges
- Media Temperature: Up to 82°C continuous to 121°C intermittent service, Modifications up to 204°C continuous to 232°C intermittent service
- Media Pressure: 0 barg, Gravity Flow Only
- Metal Construction Options: 304 or 316L Stainless Steel, and Carbon Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, Kryptane, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, or Hand Lever
- Position Confirmation: Magnetic Reed Switch, Proximity Switch, or Mechanical Switch
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Diversity of 2-way-distributors with and without seal at the inner flap. 2-way valves, pressed version up to diameter 300 mm with an optional fitting of the inner flap. No reduction of cross-sectional area by convex shape. This ensures less wear and tear of the 2-way valve and of the conveyed product.
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Solution innovating for the décolmatage in the silos, hoppers, lathes of pre-heating in cement factory and more generally any friable matter and powders causing of the losses of production. The Blastair Vortex is connected on the network of existing compressed air and starts programmed shootings of décolmatage, in any safety for the personnel.
Available in High version and Low Temperature, it was conceived according to several precise objectives:
- A construction of the cast iron body allowing to face difficult conditions of use (heat, dust, .etc.)
- Facility of maintenance thanks to an access piston since the bolted back plate,
- A mechanism interns any aluminum, metal/metal making the Blastair Vortex highly reliable for the version High Temperature,
- An economic solution allowing to preserve an optimum storage capacity and to eliminate the stops from furnaces due to concretions.
Moreover, one single construction and very innovating using a shirt replaceable aluminum and a reversible piston (for a double lifespan) makes maintenance easy and accessible by reducing the operations from maintenance considerably and thus, the costs which result from it.
The guns Vortex Blastair ensure a continuous preventive cleaning of your units of storage. A network of air guns is generally deadened in 1 year.
ITECA SOCADEI, old subsidiary of Lafarge Cements, manufactures and markets materials of instrumentation, accessories of loading, samplers and samplers for any industry of the solid bulk as well as materials specialized for the cement factory.
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The AIRCHOC® air cannon was specifically designed to solve problems of clogging (low or high bridging, rat holing) and build-ups problems.
A volume of compressed-air, from 4 to 400 litres, according to the AIRCHOC®air cannon model, is instantly discharged through a large outlet pipe, directly connected to the storage unit or where the blockage has occured. This create a powerful air shock-wave aimed directly into the material, due to the instant release of the compressed air.
There is a wide range of valve mechanisms (high temperature and standard) and pressure tanks, which enables us to recommend the best possible and personalised solution for any build-up or clogging problems.
- Standard Range: AIRCHOC® air cannon for silos, hopper, bunkers and bins, pipes, transfer points.
- High temperature range: AIRCHOC® air cannon specially designed to deal with the problems encountered in areas where the temperature is extremely high: cement plants, lime works, incinerators ….
ADVANTAGES OF THE AIRCHOC® AIR CANNON
- Powerful declogging without structural damage
- 100% of your storage capacity recovered
- Applicable on any kind of structure
- Efficient onall of types of bulk materials stored
- Firing sequences, tailor-made and easily set up
- Simple and user friendly technique
- Easy to maintain
- Quick return on investment
- Safety of use
- Extremely reliable
- Saves energy (compressed air), compared to equivalent blowpipe size
- Less noise
- Compact: takes up less space
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The transport of hot materials confronts designers of conveying equipment with the most difficult problems. BEUMER apron conveyors are designed to meet the specific demands posed by this particular application such as high conveying capacities, long center distances, varying conveyor routes, handling of considerable conveying elevations and intermediate discharge locations.
BEUMER's product line includes apron conveyors, belt apron conveyors, hinged apron conveyors, deep bucket apron conveyors, and tipping tray conveyors.
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TECHNICAL DATAS
Ball bearing axle
Inspection cap : galvanised steel
Flap that can be dismantled-high resistance dynamic gasket for Airtightness with permanent pressure
Standard finish : one-coat paint
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Air-Operated balers for cardboard, paper, plastic, EPS and big bags:
• No oil
• No electrical parts
• Safe & easy to use
• Easy to clean
• Compaction degree of up to 90%
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The Cruncher bag compactor provides a simple and efficient method of reducing bulky, dusty discarded bags into a high density bundle which can be easily handled and disposed of without the mess and dust normally associated with a bag breaking operation. The Cruncher bag compactor can be easily fitted to Dynamic Air's BagBuster™ bag breaker to provide a controlled atmosphere that makes handling bagged material more tolerable.
High density compacting
The Cruncher bag compactor's powerful hydraulic ram can compact approximately 300 empty bags (depending on bag size*) into a 16" x 24" x 36" bale weighing approximately 180 pounds.
Features
- Powerful hydraulic action
- Quick release door
- Heavy-duty ribbed housing
- Preassembled, ready to operate
- Mounts directly to BagBuster bag breaker
- Low power requirements
- Large inlet opening
-Compact design
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UNIVERSAL DESIGN
- Use as stand alone compactor or connect to one or two bag dump stations.
PNEUMATIC OPERATION and CONTROL!
- No motor with messy hydraulic fluid!
- Electrical wiring
- Safe! Compactor cannot operate if any door is open.
- Pneumatic controls are easy to maintain
- Pneumatic compactor operates in all classified areas with complete safety
HEAVY-DUTY CONSTRUCTION
- Welded square, tube and plate.
- Industrial quality clamps
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HOPPER FOR BIG-BAGS TB
Use with loading bucket - to fill big-bags quickly - Clean work space -
Available in 4 widths - 4 widths available (I) for different-sized loading buckets. Chute aperture: 500 x 500mm - Tip: place a pallet under big-bag, facilitating its removal and reducing burden on hooks.
• Available options include: flow-regulating sliding gate. Adjustable leg height. • Other sizes available on request.
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Overall dimensions L X L X HT: 1600 X 1000 X 2400 mm; Useful dimensions L X L X HT: 1500 X 900 X 900 mm; Height of filling of approximately 1950 mm; Opening of draining 700 X 700 mm, with a 1500 mm height; Volume 800 liters out of standard; Charge 1500 kg; Filling of a big bag of 910 X 910 X HT 1050 mm aves handles of 230 mm; 4 hooks allowing the maintenance of the big bag during the filling by the intermmédiaaire of its handles; 4 platinums with clamp hole on the ground. Special achievements on simple demande.FABRICATION FRENCH
hopper TSB 1610 is used much in the courses materials in large surfaces of do-it-yourself: it is used in particular to fill of the big bag of sand; of gravel, aggregates, of compos .....
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WEIGHBATCH is a weighing and mixing dosing integrated system. This machine is suitable to treat in particular granular plastic polymers and with other specific accessories can be used also for plastic re-grounded materials having different and not regular sizes. The construction is compact to minimize the overall dimensions and satisfy the higher feed rates. This system has been planned to serve both the extrusion processes and also the injection and moulding ones. This machine is very easy to install thanks to its self supporting structure, which allows both to fix it directly on the plasticizing well and to earth in order to serve different points. It can treat up to a maximum of 8 ingredients; The principal ingredients are dosed through electro-pneumatic controlled slide gates, while the additives are dosed through screw feeders to obtain the maximum precision.
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GraviMaster GM
For more complex and demanding tasks GraviMaster is the ideal solution. GraviMaster is designed to handle both virgin materials, regrind, masterbatch and other additives. This gravimetric blending series is suitable for both injection moulding, extrusion and blow-moulding applications. A unique integrated regrind control system is successfully solving many customers' problems with storage and reuse of regrind material.
Models:
GraviMaster GM05
GraviMaster GM1
GraviMaster GM2
Gravimaster GM5
GraviMaster GM10
GraviMaster GM25
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Troughed belt conveyors with horizontal curves were brought to industrial use by BEUMER. Because of their curved routing and minimum curve radii, these systems offer a low-cost alternative to systems, made of straight-line units with transfer points. By transporting material simultaneously in both directions utilizing the top and bottom belt strand, it permits the customer to operate the system in an even more economical way.
With this technology BEUMER has set new milestones.
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Its incorporation into PRODECO, a.s. production program enables to deliver to its customers comprehensive technological units for overburden dumping, i.e. excavator - belt conveyer - overburden spreader.
At present orders concerning the supply of belt transportation conveyers with a width of 1 600 and 1 800 mm have become reality. The production range includes belt conveyors with a belt width from 1 200 to 2 250 mm.
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Belt Conveyor Systems continuously transport bulk materials, excavated and crushed rock material in a clean and efficient manner over long distances, through curves and up and down via considerable inclinations. The design parameters strongly determined the climatic conditions and material properties.
Tenova TAKRAF Belt Conveyors can be stationary, shift able, enclosed, running in tunnels over long distances, mounted on sleepers, on rails and onto the tunnel roof. The belt width ranges from 1 m to 3 m, the maximum belt speed today reaches 6,1 m/s in copper mines (even 10 m/s on conveyor bridges).
Besides countless belt conveyors in lignite mines worldwide, in 2000 Tenova TAKRAF built a conveyor system with the world longest 16.8 km single conveyor , thereof 16 km inside of an inclined tunnel. Milestones in the development of conveyor systems are installed downhill overland conveyor of El Abra and the in pit and ex pit conveyors of the Escondida mine in Chile.
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Transport devices are intended for continuous transport of overburden, coal or extracted rock in open-pit mine conditions.
The basic transport devices manufactured by UNEX Inc. are conveyors with rubber belts stiffened with textile or steel-cord meshwork. Belt width ranges from 1 200 to 2 250 mm and their max. transport capacity is up to 10 000 m3/h. Depending on the mining technology conveyors can be design in two versions: movable or immovable.
Driving and return stations can move on rails (in axis or fanlike fashion) using rails or caterpillar undercarriages (rigid or load sensitive).
For extreme conditions (contact pressure of lower than 0,07 Mpa) the driving and return station can be design by means of hydraulic walking undercarriages.
Adjusting and adapting every individual conveyor in accordance with customer requirements and technological conditions is a matter of course.
All parameters of transport devices are in-tune with a series of UNEX bucket wheel excavators. Together with additional equipment for loading, directing and deflecting material flow they form complete technological complexes. The conveyors are able to work in fully or semi-automatic mode. Maintenance costs are minimal.
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Belt conveyors of the LEGMET are dedicated for underground mining of ores and should be installed in haulage routes incorporating high-capacity conveyors. The LEGMET conveyors can be also used in other industrial sectors whenever haulage equipment with adequate parameters is desired.
Design of the LEGMET conveyors makes it possible to use the equipment for heavy-duty and very specific applications. The conveyors are widely operated in copper ore mines of the KGHM Polska Miedź S.A. (KGHM Polish Copper plc.)
The LEGMET conveyors use belts of 1000 - 1200 mm width. They can be applied to material haulage with rates up to 1000 - 2000 t/h in underground workings with incline angle up to +15° and decline angle to -5°.
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Bulk flow meter, belt weigher
The LB 442 bulk flow system is used for the precise mass flow determination of solid matter in a variety of conveyor systems. On many conveyor systems, the radiometric weighing system is the only suitable method for determining mass flow.
The BERTHOLD TECHNOLOGIES system can also be used to determine the mass flow in "free fall" in pipes or chutes. You will find detailed information on this in our information leaflet "Free Fall Bulk Flow Meter". The LB 442 provides both the flow rate as well as totalling the mass of solid matter over an individually selectable measuring range from 0-200 kg/h up to 0-10.000 t/h.
With the bulk flow system LB 442, measurements can be taken directly after bunker, chute outlets or transfer systems. From fine powders to large particles weighing more than 10 kg, the LB 442 measuring system is used worldwide.
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Milltronics MLC is a low-capacity scale for light belt loading. The MLC is suitable for monitoring such products as fertilizer,
tobacco, animal feed pellets, or sugar.
The MLC’s patented use of parallelogram style load cells results
in fast reaction to vertical forces, ensuring instant response to
product loading. This enables it to provide outstanding accuracy
and repeatability even with very light loading. The MLC may be
easily installed in existing flat belt conveyors or belt feeders.
Milltronics MSI is a heavy-duty, high accuracy full-frame single
idler belt scale used for process and load-out control. Milltronics MSI belt scale provides continuous in-line weighing
on a variety of products in primary and secondary industries. It
is proven in a wide range of tough applications from extraction
(in mines, quarries and pits), to power generation, iron and steel,
food processing and chemicals. The MSI is suitable for monitoring
such diverse products as sand, flour, coal, or sugar.
The MSI’s patented use of parallelogram-style load cells results
in fast reaction to vertical forces, ensuring instant response to
product loading. This enables it to provide outstanding accuracy
and repeatability even with uneven loading and fast belt speeds.
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MULTIBELT single- and multi-idler belt weighers
- continuous bulk solids measurement in belt conveyor systems
- feed rates: up to 20,000 t/h
- attainable accuracy: up to + 0.25 %
- also available in legal-for-trade version
- simple and quick assembly
MULTIBELT applications:
- throughput and consumption measurements in production plants
- balancing of supply and withdrawal
- load limit alarm
- batching in loading stations
- legal-for-trade weighing
- prefeeder control
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FMS belt scales are designed for mobile and stationary applications e.g. mobile crushers or stationary conveyors. They are extremly robust and overload protection of the sensor is built-in. The installation in new or existing conveyor systems is easy. FMS belt scales are in successful operation since more than 20 years.
BMGZ Measuring Roller
The forces of the side parts of the belt are transmitted over conical disks separately supported on bearing exactly to the center shaft - and this way upon the force measuring bearings.
Features
The conical disks are moveable on the shaft and can therefore be adapted to any conveyors
Available for angles of inclination of 20° to 45°
All parts are galvanized to provide durable protection against corrosion
Simple design through use of FMS force measuring bearings
Compact device through integration of force and speed measurment on the roller shaft
Measuring bearings and cabling protected against damage from falling material
Maintenance free
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The Ramsey Micro-Tech 3000 Series of electronic instruments signifies a new approach to scale instrumentation, giving you more flexibility and vastly increased upgrade capabilities. Each model is designed for your specific weighing application, and because all models utilize a common platform, you only need to become familiar with one basic interface.
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Marel's heavyweight champion
The Marel Food Systems' M-Check 4800 is a flexible, robust process weigher with a rugged modular Intralox belt for large, heavy items. Suitable for raw meat or products packed in bags or boxes. The M-Check 4800 is designed and built to be incorporated into very wet sections of a food processing plant.
The checkweigher is capable of withstanding intense washing down procedures, the use of stream, high humidity and high belt speeds in conjunction with both packed and unpacked products - while maintaining the same high level of precision.
Main Uses:
- Prevention of underweight and/or overweight packages
- Ensuring compliance with net contents legislation for sealed packages
- Checking the number of items in a package on the basis of weight
- Trend regulation (via feedback communication to external equipment)
- Weighing before and after a process for yield calculation
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Stackable Big Bag pallet
Mesh bottom with removable uprights
Hot galvanised carbon steel construction
Suitable for holding 1000 litre Big Bags or flexible bag.
On request, as optional, 1000 litre Big Bag is available
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BIG BAG ECO
Big bag holder without sump and with dismountable structure.
- Hot galvanized carbon steel construction.
- Bent with fibre system furnished of structural reinforces.
- Dimensions, tolerances, edges, bevels, nominal weight and finish grade according to UNI parameters.
SUPER BIG BAGS PALLET
Big Bag holder with safety spill sump.
- Made of carbon steel 3 and 4 mm.
- Four vertical bars in different lengths, upper bearing square structure. Corrosion proof treatment and safety labelling
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Bulk and powder handling and equipment
