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GLS closed aperture, tunnel metal detectors are equipped with digital technology and used for inspecting bulk materials or individually packaged product on belt conveyors, material slides or vibratory conveyors.
GLS metal detection systems detect all ferrous and non-ferrous metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or the reject unit is activated.
The enclosed type of construction ensures that very high sensitivity is achieved throughout the entire tunnel area. For this reason the GLS range is highly suited to precise applications in the food industry.
The size of the detector is dependent upon application, conveyor belt width and product height.
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VARICON metal detection systems detect all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium etc ), even those which may be contained in the product.
The system comprises 4 main components:
• GLS tunnel metal detector
• special conveyor (width of belt from 500 mm)
• “stop-on-detect” control unit
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THS/FB
- Conveyor belt integrated with Metal Detector and ejection system
- Full compliance with HACCP criteria
- Structure and components in stainless steel and food-compatible plastic parts
- All parts completely reversible and modular
- Digitally-adjustable belt speed
- High level of electronic and mechanical reliability
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DMD200 In-line metal detector
DESCRIPTION
In-line metal detector
ADVANTAGES
Automatic continuous self-control
Polished RVS housing (AISI 304) for highest hygiene demands
Simple height regulation
Solid construction
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Metal Detector Conveyors
Loma Conveyor systems are designed to optimise the performance of the Loma IQ3 and IQ3+ metal detector heads. They are engineered and built to be as robust and reliable as the Loma metal detectors that they support.
Application Solutions
Our direct or distributor sales engineers will work with you to ensure the best conveyor system for your requirements - whether you require a system for harsh environments, inclined conveyors, "side" transfer of product or a twin headed metal detector system for foil and non-foil packaging. A range of food-grade belting materials can be specified including Intralox™ plastic modular belting depending upon your requirements.
Fast, efficient rejection
An essential part of any conveyor is an efficient reject mechanism, Loma has a wide selection to suit the needs of your process.
- Stop on Detect Reject
The conveyor simply stops if metal is detected and an alarm is sounded, enabling the operator to simply remove the contaminated product from the production line.
- Air-Blast Reject
Contaminated products are ejected by a concentrated burst of compressed air.
- Pusher Reject
Pneumatically powered pushers divert contaminated product out of the production flow.
- Retracting Band Reject
A section of the conveyor automatically retracts allowing the contaminated product to fall into a bin below the conveyor.
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Thermo Scientific Ramsey Oretronic III Tramp Metal Detector
Tramp metal can stop your operation and the damage it can cause to equipment can be expensive. That's why conscientious operators and owners consider tramp metal detectors to be an essential part of their operation. The Thermo Scientific Ramsey Oretronic III Tramp Metal Detector provides an economical and reliable means to protect expensive crushers, conveyors and other process equipment from damage by tramp metal.
Product Detail
Because there's nothing cheap about tramp metal.
The Thermo Scientific Ramsey Oretronic III is designed especially for belt conveyors moving coal, iron pellets, minerals, aggregates and other bulk materials. It can detect all types of metallic scrap including: bucket teeth, manganese steel mantles, bore crowns, bar scrap chains, tools, etc. It can even detect tramp metal when buried in wet conductive materials. And, because it is insensitive to materials with high magnetic permeability and electrical conductivity, this tramp metal detector can be used in applications where conventional metal detectors produce an unacceptable false alarm rate.
Features and Benefits
Microprocessor-Based - No adjustments inside the enclosure. All functions accessed by the front panel.
Variable Frequency - Allows you to set the operating frequency. Interference and false trips from motors, radios and other devices are eliminated.
Quick Balance - Allows you to electronically balance the coil with the push of a key.
Single Coil (optional) - A single coil assembly with both generator and receiver coils in a single, under-the-belt coil assembly eliminates damage from high burden depths and interference from overhead metal objects.
New Coil Frame - Coils are mounted on a fiberglass support structure and made of impact resistant PVC. The entire support structure and coils are impervious to moisture.
Offset Swing Arm - Provides coil protection and reduces likelihood of coil breakage from high burden.
Simple Installation - Can be installed without cutting the belt and without special tools or instruments.
Serial Communications - RS-485 is available as standard to communicate with a remote PLC or remote front panel.
Password Protection - Prevents unwanted access by entering your personal PIN.
Distance Indication (optional) - With a speed sensor, the front panel display will show the distance from the coil to the tramp metal in tenths of feet.
The Thermo Scientific Ramsey Oretronic III Tramp Metal Detector is designed for ease of operation and calibration. In addition to its easy-to-read displays, all of the detector's operations are accessible on the front panel.
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METTLER TOLEDO SAFELINE L Series and HDS pipeline metal detectors are designed for installation in food production environments where there is a need to inspect liquid, paste and slurry products as they travel through process pipelines.
L series detectors can be utilised to inspect a wide variety of food products and are able to detect all metal contaminants including ferrous, non-ferrous and stainless steels.
HDS pipeline systems have been designed particularly for meat processing and sausage product inspection applications where they can be fully integrated with other process equipment.
All pipeline systems benefit from the use of proven SAFELINE Signature software technology providing intuitive, rapid set up and operation.
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Metal Detector
there is extensity of different type and dimensione of metal detector in our offer to choose the most suitable detection application of metal parts according to customer requests and demands.
The most frequently used is a metal detector integrated into a conveyor at packaging lines applied for packed products in food industry ( bags, paper boxes, trays and other wrappers) or separately at filling lines and at dosing systems ( loose and piece goods, different type of paste). MD detectection of the contaminated product is signalized visually/ acousticly or rejected by pusher to a box.
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METTLER TOLEDO SAFELINE T Series metal detectors are designed for installation in vertical packaging applications. These detectors are able to detect metal contamination within product ‘in-flight’ typically as it passes from a weigher into a bag maker or packaging machine.
T Series detectors are able to identify all metal contaminants in food products including non-magnetic stainless steel which can be difficult to detect. Systems built with SAFELINE Signature software are operated through a membrane style menu driven key panel providing quick and easy set up routines. Systems built with the SAFELINE Profile electronics package are operated via a full colour, ‘windows style’ touch screen interface which provides access to on- screen metal detection analysis tools.
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Metal detectors
These metal detectors achieve high sensitivity and stability through use of DSP circuits. An easy-to-use auto-setting function provides the ideal settings for detecting metal contaminants in dry, wet, and aluminum-evaporated film packaged products with high sensitivity and reliability.
Stainless covers, waterproof stainless motor and open-frame construction to prevent accumulation of dust and scraps, coupled with a dust and waterproof design to IP66 compliance as well as conveyor belts that can be sterilized by boiling water assure easy cleaning and compliance with sanitation standards.
The easily removed belt design simplifies cleaning of even the most inaccessible corners.
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The RMS series of tunnel metal detectors (with circular aperture) are mainly used for inspecting bulk materials in pipeline systems (gravity or airborne feed). They are also often used in the ejection area of production machines to identify rejects or broken tools.
RMS metal detectors detect all magnetic and non-magnetic metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or a flap is activated to remove the contaminant.
The RMS metal detector range is mainly used in industries where hygiene standards are less important. They are used to inspect products which have little or no product effect.
The size of the metal detector depends on the application and nominal width of the pipeline.
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- Conforms to the detection requirements of EU Reg. N°1862/2006
- Conforms to the provisions of EU Reg. N°857/2005 for Airport Security
- Automatic Detection of Weapons hidden in the shoes and simultaneous discrimination of the metal components of the shoes
- Increase in Passenger Flow Rate
- Reduction up to 10 times the number of shoes that must be examined manually
The dramatic events of 11th September 2001 caused the Airport Security Authorities to strengthen checks on passengers and their personal effects.
Notwithstanding the extremely high discrimination capability of last-generation CEIA walk-through Metal Detectors, a certain percentage of shoes containing significant metal masses still cause alarms during transit, and so have to be examined by security staff with another inspection system – usually the X-ray scanner – to ensure that there are no meal weapons hidden in them. This obviously causes inconvenience to the passengers in transit.
In the light of this new operational scenario, CEIA has developed the SAMD Shoe Analyzer to check shoes worn by passengers without having to remove them, employing low-frequency electromagnetic fields which are non-ionizing and completely harmless.
The SAMD Shoe Analyzer is an extension of the Walk Through Metal Detector Gate, which complies with the most recent, stringent security requirements, reduces by up to 10 times or more the number of shoes that must be examined manually because of metal alarm.
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Compact Metal Detector for meat pump
The whole system is made of sturdy stainless steel, appropriate for use in the food (especially meat) industry. With a maintenance free design and high quality construction, for reliable operation in the most challenging industrial environments.
Separates ferrous and non-ferrous metal
Metal detector according to IFS and HACCP
Hygienic - For daily cleaning easily dismountable
Special care has been taken to design a reliable high pressure throughput piping. The sturdy pipe resists high pressures up to 80 bar (1000 psi). The pipe flanges are suitable for adaptation into filling machines of OEM (e.g. Handtmann, Vemag, Risco).
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THS/PLV
- Very High Detection Sensitivity to all magnetic and non-magnetic metals, including stainless steel
- Full compliance with HACCP criteria
- Standard pipe sizes available to suit all applications
- Fast acting reject device for a limited quantity of rejected product
- Completely housed in AISI 316L Stainless Steel
- Ease to clean and inspect
- Minimum Installation Space required
- Very High Reliability
- Maximum Operator Safety
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Range of application
Detector of metal has employment in nutritive industry, pharmaceutical and there, where presence of metal in package is ineligible. Acording to HACCP norms it detects metal pieces in ready packages. Depending of type it can detect metal in packages made from foil which includes aluminium, and also from metalized, and normal ones.
Principle of operation
Controlled package is moving on tape through detecting frame with speed 0,5m/s. Presence of metal elements are signeled on control screen or by signalisator. Machine can also stop the tape.
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- Enhanced product throughput rate
- Design and Construction Compliant with 21 CFR Parts 210 and 211
- Electronic Records and Signatures Management Compliant with 21 CFR Part 11
- Validation Solutions Available:
Calibration Standards
Validation Manuals
Compliance Tools
Comprehensive Service & Support
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Designed and built to comply with FDA, GMP standards and to satisfy the demands of the pharmaceutical industry, Tablex 2 metal detectors for tablets and capsules provide the ultimate in mobile, fully integrated product inspection and rejection systems.
Description
Tablex 2 pharmaceutical inspection systems provide unrivalled metal detection sensitivity to all metal contaminants including non-magnetic stainless steels and difficult to find, minute sieve wire contaminants. This exceptional performance is further enhanced by robust construction for maximum on-line stability.
A choice of advanced failsafe reject devices including side diverter and lift flap options are available ensuring any contaminated product is rapidly removed from the product flow.
Simple operation is provided through industry standard SAFELINE Signature software accessed via a menu driven membrane key panel.
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The DSP Rx Metal Detector is a superior quality assurance tool designed to GMP standards. It offers customers the highest standards of sensitivity - with the additional benefit of flexibility, and one of the most advanced quality control systems available. Designed exclusively for the pharmaceutical industry, this system offers the option of full validation at a most economic price.
Product Detail
The DSP Rx metal detector from Thermo Fisher Scientific provides the optimum in quality control for pills and capsules immediately after the pill press or after the capsule fillet. By ensuring the absence of metal contamination of product, this metal detector provides the solution to meet the FDA's stringent requirements for validated production. The patented AuditCheck validation tool ensures consistent sensitivity without the need for manual testing.
The DSP Rx incorporates Thermo Scientific's very latest QuadraCoilTM technology. This technology leads to increased spherical sensitivity levels up to 20%.
GMP design has eliminated exposed cables and pneumatic pipes leading to an exceptional hygienic design. The unit is available in three standard sizes to ensure the correct aperture is used for different product sizes and throughputs
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Conveyor installation below or above conveyed material
Typically, the FL types are used in fleece, textile and foil production and provide highest performance in detecting magnetic and non-magnetic metals.
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Metal detector system MDS 50
Digital metal detector system
- for wovens, knits and nonwovens
- web width 600 to 5600 mm
Metal detector system MDA 0103
Analog metal detector system with sector display to locate particles rapidly.
- for wovens, knits, nonwovens and carpets
- web width 300 to 6000 mm
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Highest metal sensitivity
Aperture width 800 - 4.500 mm (2,6 ft - 14,8 ft)
Aperture height up to 1.400mm (4,6 ft)
Conveyor installation
Closed sensor head
Product effect compensation
Applications:
Plastic recycling
Rubber production
Food related industries
Wood and paper processing
General purpose in heavy industries
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RAPID 5000 hygenic design - Metal separator for free-fall applications
RAPID 5000 metal separation systems remove magnetic and non-magnetic metal impurities (steel, stainless steel, aluminium etc) from free-falling bulk materials by means of a reject flap ("Quick Flap System") without any interruption to the production process. This has proved to be a highly effective method of removal especially for powders and fine-grained bulk materials.
RAPID 5000 metal separation systems have been specifically designed to meet exacting hygiene standards and are therefore particularly suitable for the food, chemical and pharmaceutical industries.
Advantages:
• Hygienic, circular design for easy cleaning
• Product build-up, blockages and the resulting mould formation are avoided
• Quick-release fasteners enable the reject mechanism to be installed and
removed rapidly
• Unit is quick and easy to clean
Typical applications:
• Incoming goods inspection of spices, ingredients, raw materials etc to
protect machinery (eg grinders)
• Quality inspection (for consumer protection) of herbs, tea, milk powder,
chemical additives (eg ascorbic acid) etc immediately prior to filling in bulk
bags and boxes
• Quality inspection of cereals prior to form, fill and seal machinery
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All-metall separator for the inductive separation of metallic foreign matters at free fall, separation of the contaminated material by a pneumatic flap
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SAFEMAG+PROTECTOR - Combination of inline magnet and metal separator
SAFEMAG+PROTECTOR is the optimal combination for separating magnetic and non-magnetic metal contaminations in plastics processing.
It is primarily employed to protect processing machinery. The SAFEMAG magnet separator removes all magnetic contaminations. The PROTECTOR reliably detects and separates all the remaining non-magnetic metals.
Advantages:
• extremely high forces of the Neodymium magnet material even allow the
separation of iron powder and of slightly magnetised stainless steel particles
• prevents mould damage
• reduces reject rates
• minimises the loss of good material
• increases machine running times
• outstanding ease of integration in existing systems by way of adaptor plates
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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PD140SVR
The PD140SVR Enhanced Hand Held is a high sensitivity device designed to detect magnetic and non-magnetic metal masses. It can be used for detecting weapons, detonators or other small pieces of metal carried by people, concealed in baggage or in correspondence.
PD140VR
Hand held Metal Detector with characteristics identical to the PD140V, but equipped with an induction charger. The BC140F unit charges the battery without electrical contact, thus simplifying the operation.
PD140V
High-sensitivity hand held Metal Detector, characterised by a special sensitive surface shape which makes inspection non-intrusive and fast.
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Time to make a move to the new Schonstedt XT, the greatest innovation in magnetic locating since the celebrated "yellow stick". In its holster, the XT leaves both hands free on the way to the job site, then gives you the freedom to do your best work with one hand tied behind your back.
- One hand operation
- Operates in both retracted and extended modes
- Fingertip control of volume and sensitivity
- Quick change battery compartment
- Battery indicator on both models
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Application:
*Acceptance inspection of cover after formwork is removed
*Localisation of rebars
*Measuring concrete cover depth
*Quality assurance in mass production of prefabricated concrete elements
Charactariziation:
*Covering layer thickness ranges: 6 to 9 mm and 7 to 180 mm
*Rebar diameter measuring range: 6 to 50 mm
*Accuracy: +/- 1 % to +/- 4 % tolerance at the end of the range
*Operating temperature: -15..50 °C
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Metal detectors
