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Aε series
Compact automation
When used in medium and mass production, the A series can be automatically loaded and unloaded via handling systems.Hydraulic devices are directly coupled electrically. Tensioning pressure and tensioning position is monitored. Workpieces are supplied and carried away via system palettes.
For small and medium-sized production series, where there is a mixed production of parts, the Aå series can be equipped with a palette magazine. Extensive tool capacities can be provided by matrix magazines.
System technology
If used in medium-sized and mass production series, workpiece handling systems can be optimally used by combining several machines. The cell organisation is realised via controlling the handling system or via a higher-level cell control system.
For mixed productions of parts in a small and medium-sized production series, the connection of several machines is realised via a linear palette storage and transport system. Different system architectures can be configured for hardware and software.
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J3
4 Axis HMC
The common advantages of high performance centres for large production flexibility are very convincing: The space-saving machine structure which consists of ribbed Meehanite quality castings only requires a width of 1280 mm; the low overall weight and easy to assembly three-point bearing facilitate flexible integration and ensure reduced space costs.
Travel of 400 x 400 x 400 mm
(X-axis optional to 800 mm) with extreme axis acceleration up to 2 G ensure the shortest possible positioning times and guarantee, together with the high acceleration of 0.6 s of the main spindle, quick chip-to-chip times for best productivity when it comes to machining light alloy materials. At 16,000 min-1, the high-power spindle produces maximum dynamics and optimum performance.
The 16,000 min-1 of the high-power spindle produces large
chip volumes. The active spindle cooling for main spindles and ball screws assure effective temperature stability for constant machining processes.
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XR 700 HMC HPD horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HPD an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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Technical Specifications
Number of axes: 4
Axes Stroke: 2.600mm x 1.600mm x 1.700mm
Pallet Dimensions (mm): 1000x1000 / 1000x1250
Rapid feeds (n/min.): 40,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 7
Tool change: ISO 50 / HSK A100
Max torque (Nm): 1.000/707/372
Power (Kw): 75,0/37,0/58,5
Spindle rotation speed: 6.000/8.000/14.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
General description
The Action series is the result of over 15 years' product development. Its high precision, high speed, extreme power and long life allow intensive use on a vast range of applications from the working of important details in the automobile and aeronautical fields, to dies and general mechanics. Its characteristics make it extremely competitive and flexible for every type of working on steel, aluminium and titanium.
Action can be equipped with a tilting head or tilting table; the 5-axis versions also have a double screw on the axes to ensure top performance in dynamic speed and cutting.
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FH550SX Horizontal Machining Center
Work Area:
Axis travel X (column) 29.53 in (750 mm)
Axis travel Y (spindle head) 31.5 in (800 mm)
Axis travel Z (table) 33.46 in (850 mm)
Spindle nose to rotary table center 5.9 - 39.37 in (150 - 1,000 mm)
Spindle nose to top face of pallet 3.94 - 35.43 in (100 - 900 mm)
Workpiece swing ø33.46 x 46.0 in (ø850 x 1,168 mm)
Spindle:
Speed (infinitely variable) 6,000 rpm (opt 50 - 15,000 rpm)
Drive motor power 40 hp (30 kw) interim
30 hp (22 kw) continuous
(opt 33.5 hp (25 kw) continuous)
Spindle nose taper #50
Spindle diameter (front bearing ID) ø4.33 in (ø110 mm)
Pallets:
Pallet size 21.65 x 21.65 in (550 x 550 mm)
Pallet height from floor 47.24 in (1,200 mm)
Rotary table index increments 1 deg (0.001 NC opt)
Indexing time, 90 degrees 2 sec
Indexing time, 180 degrees 2.4 sec
Pallet changing time 9.5 sec
Max load on pallet 1,760 lb (800 kg)
Control: GE Fanuc 31i
Tool Magazine:
Standard storage capacity 60 std; Opt 121; 134 - 326
Tool selection Fixed pocket, random access
Maximum tool weight 59.5 lb (27 kg)
Maximum tool size
(diameter x length) ø4.72 x 21.5 in (ø120 x 545 mm)
Tool change time, tool-to-tool 2 - 3.3 sec
Tool change time, chip-to-chip 3.7 - 5 sec
Feed:
Rapid traverse (X, Y and Z) 2,362 ipm (60 m/min)
Cutting feedrate 0.04 - 2,362 ipm (0.001 - 60 m/min)
Acceleration 0.7 G
Accuracy:
Linear positioning accuracy ± 0.00012 in (0.003 mm) full stroke
Machine Size:
Machine height 126 in (3,200 mm)
Floorspace 281 x 123 in (7,132 x 3,120 mm)
Net weight 41,000 lb (18,600 kg)
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Travel
- X-axis travel (Longitudinal movement of table): 650mm
- Y-axis travel (Vertical movement of spindle head): 560mm
- Z-axis travel (Cross movement of Column): 560mm
- B-axis travel (Table rotation): 165°(-120°+45°)
- A-axis travel (Table rotation): 360°
Table
- Table working surface: 300x300mm
- Table loading capacity: 80kg(80Nm)
Spindle
- The highest revolving speed: 12000min-1[20000min-1]
- Spindle taper hole: 7/24 taper,No.40(BT40)
Automatic tool changer
- Tool storage capacity: 60 tools[120 and 180 and 240]
APC/PLS
- The number of palettes: 2nd page / [32nd page ]
NC equipment: FANUC 31i-MODEL A5
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With its high-speed and superb accuracy, the J4M delivers optimum technology for simple, cost-effective machining lines. An innovative space- and energy-saving design adds to its flexibility. Designed for Flexible Transfer Lines, the J4M is primarily intended for the economic machining of aluminum parts such as cylinder heads and crankcases for 4 cylinder motors, gearboxes and attaching parts. The machine can be easily integrated into different automation concepts due to its three axes in the tool and a 4th NC axis in the table.
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Horizontal milling machines, Horizontal machining centers 
