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The Dalesman range of hot water boilers is highly fuel efficient with low emissions. The boilers are available in outputs from 300 to 10000kW, (1 to 35 million btu), and in working pressures from 100 to 300 psig (7 to 20 bar g).
The Dalesman boiler is of exceptional quality and robustness suited to arduous workloads over many years. Unlike other heating boilers available the Dalesman is manufactured using the same engineering and design skills that Byworth use in the manufacture of their steam boilers. All Byworth boilers are manufactured entirely within the factory at Keighley, West Yorkshire.
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Type UT-L as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Directive
relating to appliances burning gaseous fuels
up to an output of 750-9,200 kW for hot
water generation.
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Compact immersion tube integrated in tanks
INSTANTANEOUS HOT WATER GENERATOR
The hot water generator enables the instantaneous production of hot water to cover on-going requirements. Manufacture is either in a coated steel or stainless steel. A generator can be installed inside or outside the workshop.
USE:
Chemical industries:
Cosmetic decoction baths
Food industries:
CIP station tanks, production of sanitary hot water, production of floor cleaning water.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads while the MX range is suited to small and medium sized process steam users.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 89% (94% with the Yorkshireman's optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Larger heating surfaces and steam space than comparable boilers, mean desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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The YHB boiler is designed for specialist high pressure hot water applications. Built to BS2790, this range is preferred by engineers and consultants worldwide for outputs from 650 to 10500 kW with working pressures up to 20 bar g.
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Many technological processes, above all in the food industry, need to use high temperatures (higher than 250°C).
High temperatures are usually obtained using thermal oil but, new regulations, do not allow to use thermal oil where there is danger to pollute the food under process.
In these cases it is a must to use high pressure steam up to 110 bar, for having temperatures up to 318°C.
We have studied and produce our steam generators GMT/HP that, working with closed circuit and with natural circulation (no pump is needed) can produce steam up to 110 bar.
All installations using GMT/HP work without pump, steam traps, water treatment and feed water tanks.
A simple installation using our engineering experience.
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Model COMPACT P
PRESSURIZED WATER TUBE BOILER
High-yield pressurized generator equipped with multi-level or modulating burners for traditional fuels.
General Features
Panelled sub-vertical water tube generator which can be moved as a single unit.
Upper cylinder having a big diameter to ensure fluid expansion and steam cushion and lower cylinder connecting to the tube bundles.
Built in compliance with P.E.D. directive and EC marking with design pressures varying from 5 to 20 bar for series production to generate superheated water and/or steam.
Gases flow along horizontal passes, countercurrent to return water
High power burner for liquid or gas fuels.
Robust roll-formed free-expansion metal frame.
Outer coating in fretted, galvanized sheet metal, painted using epoxy enamel, for a long-lasting result.
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The magnabosco Boilers Dept. is part of the Magnabosco Group which manufactures milk processing and tyres retreading plants, plants for the pharmaceutical and chemical industries, for the composite materials processing, for pasterization and machines for washing of different type of containers.
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Bono's HTH high temperature heaters are designed for capacities ranging from 2 to 25MW. Thermal fluids, of synthetic type, can be used both in liquid and vapour phase, up to 400°C.
The design of HTH heaters is innovative, gives several advantages versus the coil type design and on the other hand it is extremely reliable, thanks to Bono's experience with more than 2000 installations all over the world.
The main advantages of HTH are: the compact design, especially in terms of height, and the complete accessibility for cleaning and maintenance; the built-in preheater, in the same heater base, reduces the local assembly costs; the accessibility of the furnace allows a cheap repairing, since any tube is replaceable working inside the furnace.
HTH are supplied equipped with burner, regulation equipment, instruments, built-in preheater, safeties and accessories, in a transportable package, thanks to their original compact design. The package, ready to be connected to the network, is tested in Bono Energia's workshop before shipping, ensuring a quick and efficient site commissioning and start up.
All Bono's heaters are constantly updated by 30 engineers to the strictest international norms, in order to insure higher efficiency to save money and lower level emissions.
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The superheated water boilers made by Bono Energia are designed for thermal capacities ranging from 5 to 60MWt, with hot water outlet temperatures up to 260°C and pressures up to 65bar.
CTH boilers offer a reliable solution for applications such as district heating or industrial processes where hot water (under 120°) is used. For this applications an accurate temperature control and a fast thermal response are needed.
Thanks to their multi-tubular and very compact structure, CTH allow an easy installation and an overall thermal efficiency higher than 94%. The wide furnace, water tube screened, helps the thermal exchange and allows to match the most stringent NOx emissions levels. The external walls of the heaters never reach more than 20-30°C above the ambient temperature.
Up to 30MWt, thanks to their innovative design, CTH heaters are delivered in a package solution. Over 30MWt a field erection of the heater is required.
The pressure parts will be delivered in only two sections reducing the local assembly costs.
CTH heaters offer complete accessibility for cleaning and maintenance through proper inspection doors, which allow to fully inspect their interior.
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The PHW range of hot water boilers has been introduced by Byworth for commercial and light industrial hot water applications.
With outputs ranging from 120 to 1200 kW and working pressure up to 5 bar g, the PHW gives high efficiency at a very competitive price.
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Type UT-M as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Pressure
Equipment Directive up to an output of
750-19,200 kW for hot water generation.
Type UT-H as single flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 820-18,300 kW for hot water generation.
Type UT-HZ as double flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 13.000-38,000 kW for hot water generation.
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Model GTF
SMOKE TUBE THREE-PASS BOILER.
HOT WATER OR SUPERHEATED WATER VERSION, MAX 5 bar
General Features
Big combustion chamber
Pre-arrangement to integrate an underfed automatic grate for wood chips and shavings
Tube bundle and combustion chamber inspection doors
Man-hole upper access door in the water zone
Flanged joints
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Combination of high technology and superior workmanship.
Long life, compact design, high capacity to size ratio
Suitable for use of Natural Gas, LPG, Light Oil and Heavy Oil as fuel
Special design to minimize the effects of sediments and scaling on waterside
Well-distributed expansion pattern due to balanced heat absorption within the boiler
Also transportable in modular configuration for site assembly, for boiler rooms with narrow passages.
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Suitable for heating buildings, hotels, hospitals, plants and other facilities.
Has small dimensions and requires small installation area.Provides stable operating conditions in a very short time after the start up.Has high efficiency.Enviromentally friendly.Has pressurized combustion chamber and 3 pass design. If requested, automatic control unit and elements can be installed.
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Electric heaters
HTT delivers electric heaters type wte and temperature control units type cps for thermal oil and hot water.
Capacity range from 3 up to 3.000 kW.
Temperatures up to +450° C/+842° F.
Also available in explosion-protected design.
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BABCOCK WANSON fire tube boilers - shell boilers are characterised by the optimisation of the Boiler / burner combination which precisely matches these two main components ensuring that performance and environmental standards are met. BABCOCK WANSON is also synonymous with tailored single source service action.
User advantages :
reliability and robustness ;
constant efficiency even higher than 97% in the range from 30 to 100% of the load ;
effective Boiler / Burner combination and CE marking of the assembly ;
heat exchange by radiation and convection optimised ;
compliance with environmental standards : exhaust gas (NOx, CO...), efficiency... ;
suitable for wide output variations ;
steam of high quality (dryness higher than 99,5%), due to the integrated steam separator ;
availability higher than 97% ;
fully packaged factory assembled and tested ;
broad range of outputs available ;
maintenance contract with 6 years guarantee on the burner and the boiler body ;
innovating monitoring, suitable for integration in industrial systems of control and for connection to the network of BABCOCK WANSON telediagnosis.
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Boiler and Burner Technology Engineering for a Cleaner Environment.
Boiler and Burner Technology Engineering for a Cleaner Environment. Hurst Boiler and LOW NOx have become synonymous names within the boiler industry. Hurst Boiler & Welding Company developed its first low emission boiler in 1992, and has been incorporating new technologies to improve upon this ever since.
imageAvailable for any liquid or gaseous fuel. Sizes from 100 to 2500 horsepower with pressures to 450 PSI.
Hurst Boiler and LOW NOx have become synonymous names within the boiler industry.
Hurst Boiler & Welding Company developed its first low emission boiler in 1992, and has been incorporating new technologies to improve upon this ever since.
Hurst Boilers are designed and engineered with larger furnaces. These larger furnaces enable us to provide for inherently lower NOx emissions. In addition, Hurst has historically been at the forefront of utilizing burners specifically designed for low emission projects.....
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Saturated Dry Steam; Immediately
Computer Aided Design in compliance with latest CE pressure equipment directives and EN Harmonized Standards.
Accredited Organisation F module Certificate (CE Mark)
Easy operation and maintenance
Small size, high performance
Safe operation
Compact solution for steam
Main components of steampack steam system package
HDR high pressure steam boiler developed with Swiss technology
Liquid or gas fired burner application
Feed water pump module with stand by pump and armatures
Boiler armatures including all operation and safety equipment
Electric control panel mounted on the system
Electrode - controlled water level safety system
Chimney (optional)
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Thermal fluid heaters series OMP and HTH (and HTH-R) are suitable for heavy duty industrial operation. They can operate with a wide range of mineral and synthetic thermal fluids.
The multi-tubular patented design offers common features joined to different standards in calculation and design, according to the maximum bulk and film temperature to be obtained (Design, construction and testing according to API 560 , ASME, EN, DIN, ABS, R.I.Na. SQLO and others).
Both series are suitable for medium-large capacity production and high fluids operating temperatures.
The innovative and patented multi-tubular design offers advantages versus the conventional heater coil design in terms of:
- Less operating costs, thanks to the higher thermal efficiency;
- Less maintenance and inspection costs, due to total absence of refractory and of fouling even, in case of oil firing;
- Less fuel and power consumption, because of reduced fluid pressure loss.
- Lower thermal fluids degradation rate, thanks to the small difference between bulk and film temperatures and to the higher fluid velocity in the radiant section.
Series: OMP / HTH
Design: Multi-tubular heater
Capacity: 1.7 to 17.4 MWt / 2 to 40 MWt
Thermal fluid temperature: up to 360°C / up to 400°C
Thermal fluid type: Mineral and synthetic
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Model BIMU
DIATHERMIC OIL BIOMASS BOILER
PANELLED HORIZONTAL MULTI-TUBE TYPE
NO CERTIFIED STOKER IS REQUIRED TO OPERATE THIS KIND OF GENERATOR
General Features
Big screened combustion chamber, convection bank with vertical countercurrent flow to the return oil.
Inside oven provided with automatic feeding or external combustor.
Generator covered on 5 sides with refractory insulating layers to prevent heat dispersion.
Drill-bored boiler collectors connecting to the tube bundles.
Tubes protecting the combustion chamber, especially designed and matched to provide a gasproof seal against combustion gas leaks.
Vertical separating diaphragms in high temperature AISI 310 or similar sheet metal.
Carrying base in robust roll-formed support sections housing the generator and possible automatic or manual ash removal.
High allumina refractory castings.
Outside perimeter insulation with an element having high insulating performance and low specific content.
Outer protecting cover in mineral wood panels; outside covering in fretted, oven painted sheet metal.
Hinged doors for gas pass inspection and regular cleaning purposes.
Built in compliance with ISPESL/PED directive regulating diathermic oil generators.
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Mazzoni offers boilers from 14 to 30 liters, at 12, 24, 230 and 400 Volts. Voltage at 60 Hz available.
On request, Mazzoni produces boiler units equipped with 40 lts fuel tank and 5 wheels for an easier movement.
On / Off switch, thermostat, flame control flame and flow switch that in case of lack water stops the boiler.
Autonomous motor fan and gas-oil pumps with gears.
Mazzoni is studying a new prototype of gas boiler that will be shortly commercialized.
Besides boilers we manufacture in house the greatest part of the components needed to build our products: electric motors, electrical control panels, valves, swash plate pumps and accessories.
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Fired heaters
HTT manufactures hot oil heaters type wtö with trendsetting technology and highest thermal efficiency in 3-pass and 2-pass design for burning of a large variety of gaseous and liquid fuels.
Capacity from 40 up to 30.000 kW.
Temperatures up to +450° C/+842° F.
Besides the boilers for standard applications the type wtö can also
be supplied in various special designs for different applications.
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Manufacturing plants sometimes have :
- seasonal needs ;
- work to do in the boiler house ;
- requirements for additional safety equipment ;
- planned shutdown for a routine maintenance ;
- unplanned shutdowns ;
… or any other snag which might interfere with the plant production process.
BABCOCK WANSON Hire Service offers a selection of more than 150 mobile boilers and boiler houses from 90 kW to 12000 kW, new and recently equipped, entirely automatic, fully serviced and controlled by the approved organisations and tested before each new use.
BABCOCK WANSON Hire Service also offers complete solutions : boilers, burners, technical aid, water treatment, spare parts, training. It is based on the network of BABCOCK WANSON technicians. They organise, according to customer needs', the installation of the boiler house, its start-up, the technical aid and the staff training.
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Byworth Boilers operate the Uk's largest fleet of trailerised mobile boilers available for emergency or long term hire. Both steam and hot water boilers are available, in outputs up to 18000 kgs/hour for steam and 35 million btu for hot water.
Operating mainly in the UK, boilers can be quickly connected to existing services to minimise production losses if the existing boiler has failed.
Self drive units can be manufactured for use worldwide with fully self contained boiler plant installed in a box van. Both steam and hot water versions are offered and can include fuel tanks and generators. Widely used for "no dig" pipeline technology and also provision of hot water for showers etc in remote locations.
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- Completely pre-installed, ready-to-use, on a zinc-plated,
coated chassis including feed water tank and blowdown receiver
for wastewater. Electrical distribution with all switching elements
in central switch cabinet.
- Alternatively available as steam accumulator or heated with steam,
hot water or thermo-oil.
- Outputs ranging from 80 – 2000 kg / h with steam pressures from 0.5 – 25 bar.
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pure steam generator
Production of pure, sterile, pyrogen-free steam according to the strictest Pharmacopoeiae.
-High reliability of operation.
-Energy consumptions lower than any other similar model.
-PLC-controlled for easy operation.
-Highly efficient anti-entrainment system.
-Large evaporation chamber ensures excellent stability.
-Heating steam standard models (over-heated water upon request).
-Wide range of models with production capacity up to 2000 kg/h.
-Wide range of optional items to meet customers needs and the most rigorous specifications.
-Feeding group with buffer tank for purified water and multi-stage pump with built-in by-pass.
-Execution in compliance with cGMP guidelines; heater equipped with tube nest, double tube plates and membrane valves in contact with distilled water.
-Sampling attachment.
-Device for waste water cooling.
-Documents and protocols to meet IQ and OQ requirements.
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Uni-Matic series flash coil steam generators are suitable when quick steam production is needed, also in case of frequent start and stop (Steam is instantaneously produced and there is not an accumulator).When steam is requested, production should be almost uniform, without heavy peaks.
Benefits:
- Easy operation, reduced maintenance and well proven performance.
- Tubular structure of both combustion chamber and convective section can be easily removed for inspection and replacement.
- Reduced operating expenses thanks to the high std boiler efficiency (88%).
- Flexibility in operation thanks to the quick steam production, even in case of frequent burner start and stop.
- Low thermal losses because there is no steam accumulator.
- Thanks to the restrict thermal inertia, UNI-MATIC are suitable to be used both in continuous and batch operation.
- High operating safety margin, thanks to the limited water volume running in the entire coil.
Fields of application:
- Laundries
- Dyeing process, laboratories, ironing factories
- Foodstuff and bottling processes
- Rubber, polymer and synthetic processes
- Community
- Desalination plant
- Chemical & petrochemical processes
- Agriculture processes
- Auxiliary services
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- 8 sizes with 16 performance classes ranging from 80 to
1800 kg/h of saturated steam with operating pressures
up to 32 bar.
- Unit with integrated fan burners for natural gas, liquid gas,
fuel extra light, and, as of 500 kg/h of saturated steam, with
combined burner natural gas/fuel EL. Biogas burners are
possible as well, depending on the gas quality.
- Availabe with fully automatic operation including automatic
blowdown, desalination and automati ccontrol by timer,
remote control or central building control systems.
Automatic sequence control or on-off control regulated by
the mains pressure for installations with multiple boilers.
- Facilitated installation conditions in many countries. No boiler
house required.
- Electronic function indication system with clear text indication
and long-time storage allows to analyse operation and
performance over a long period.
- Potential-free contacts allow to transmit up to 20 different
function messages to a central building control system.
- High degree of efficiency due to a proper burner technology,
perfectly adapted to the special construction of the steam generator.
Possibility to install a downstream flue gas heat exchanger.
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UNIVERSAL Compact Steam Generators are suitable for hotels, laundries, textile factories, meat and drink processing, concrate curing, dry cleaning, bottling, ironing shops, washing and cleaning, clothing and hosiery industries and all other areas of industrial production which require steam.
Requires small installation area and produces steam in a very short time.
Manufactured to cope with hard working conditions. It’s not affected by hard and untreated water.
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Boilers, Steam generators 
