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The new Solar Pump Group PrimoSol 130-4 from AFRISO is used in intrinsically safe, closed thermal solar systems and connects the solar storage vessel with the solar collector. The solar pump group circulates heat transfer liquids up to a height of 5,5 m and is suitable for system pressures up to 6 bar.
The pre-assembled, for tightness tested and heat insulated assembly combines a combination cock (with a red thermometer integrated in the handle), a length adjustment pipe and a vent pot to de-aerate the heat transfer liquid in the feed line. The venting process is simplified by a hose supplied with the unit. Integrated in the return line are: a combination cock (with blue thermometer), a pump (230V AC), a flow meter and a safety group assembly. Both combination cocks have integrated gravity brakes. The flow meter includes a filling and rinsing unit as well as a ball type stop cock. The safety group assembly consists of a pressure gauge, a solar safety and mounting valve and the connection to the expansion vessel. The pump group is fully embedded in protective EPP expanded polystyrene foam which also serves as a safe transport packing.
All required safety and necessary operational units are contained in the pump group assembly PrimoSol 130-4 which renders it ideally suitable for a quick and economical retrofit to existing installations.
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System / Grid Water Circuit
System separates the combustion air delivered by the ventilator as primary and secondary air which is injected to the combustion chamber via air nozzles. The cooling water circulating in the grid system extends the life of the grid. The heat absorbed during the circulation by the cooling water contributes as useful energy since it will be connected to the main heating circuit of the boiler system.
Radiation Heat transfer
Heat is transferred mainly by radiation and consequently by conduction, thus enabling high performance and compact dimensions in erensan boilers.
Turbulator
Gas turbulators swirl the hot smoke gases in the boiler tubes and provides extended contact for better heat transfer to the water. Since the turbulators will increase the speed of the combustion gases by inducing turbulence flow, the tendency of condensation is drained away with high speed gases ,thus protecting the boiler against acid corrosion.
Automatic Control
Heating in conventional coal boilers is directly proportional to the amount of coal fed to the boiler just like in stoves. Over loading, results in unnecessary heating and loss of energy. However your Erensan boiler adjusts the speed of the combustion with automatic fan control even when the boiler is excessively fed by coal.
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Euroboiler Garioni Naval heaters are produced to be able to burn every type of solid fuel, using two different type of burning equipements:
1) Prefurnace with looding and unlooding screw system.
2) Rolling grates
Grates are manufactured with the best resistant cast iron alloy in order to guarantee a maximum lifetime great performance. Grates are designed to burn different types of combustible such as coal from 0 to 50 mm with a calorific value from 4.000 to 7.000 Kcal/Kg, wood waste / chip and other kind of solid fuels.
Our systems are delivered complete wit exhaust gas treating systems Tailor designed on the fuell type and customer needs.
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Type: SYK 25-SYK 350
Capacity: 25m2-350m2
3-Pass skotch type
Boiler efficiency: 89%
Burning efficiency: 91-92%
Delivered with followings
Steam boiler and accessories
Boiler feding water pumps and accessories
Burner and accessories
Condensing tank and accessories
Degasifier tank and accessories
Degasifier feeding water pumps and accessories
Chimney
Electric panel and installation
( depends on request) Steam collector, Water softner and Sand filter
Our Steam Boilers are manufactured with modern and technological techniques and conforme TSE, EN, DIN, ASME, ADMARKBLATTER standards.
Boilers materials that are used in our boiler industry are being controlled according to quality standards and all specifications, techniques are documented according to ISO 9000-2001 standardization. All of our technicians and engineers are professional in their own businesses. In order to be a leading company in this field, we believe that is essential to produce reliable, rational and qualified solution with intensive customer satisfaction. That is the reason why we use the highest class materials and equipments to produce the perfect steam boiler.
PLEASE WRITE ALL ENQUIRIES IN ENGLISH ONLY
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BABCOCK WANSON fire tube boilers - shell boilers are characterised by the optimisation of the Boiler / burner combination which precisely matches these two main components ensuring that performance and environmental standards are met. BABCOCK WANSON is also synonymous with tailored single source service action.
User advantages :
- reliability and robustness ;
- constant efficiency even higher than 97% in the range from 30 to 100% of the load ;
- effective Boiler / Burner combination and CE marking of the assembly ;
- heat exchange by radiation and convection optimised ;
- compliance with environmental standards : exhaust gas (NOx, CO...), efficiency... ;
- suitable for wide output variations ;
- steam of high quality (dryness higher than 99,5%), due to the integrated steam separator ;
- availability higher than 97% ;
- fully packaged factory assembled and tested ;
- broad range of outputs available ;
- maintenance contract with 6 years guarantee on the burner and the boiler body ;
- innovating monitoring, suitable for integration in industrial systems of control and for connection to the network of BABCOCK WANSON telediagnosis.
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STEAM-MATIC SG boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 5.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SG boilers are innovative: they offer the combination of the significant advantages of an entirely water-cooled flue-gas reversing chamber with a simple, efficient arrangement of the tubes on the plates.
STEAM-MATIC SG boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes and provide full accessibility to the boiler and the flue gas reversing chamber. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SG boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SG boilers can satisfy steam needs from 6 to 25 t/h.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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Three Pass Firebox Packaged Boilers
Efficient 3-pass design, fuel flexibility for gas, oil, heavy oil, and combination gas/oil, ASME code constructed & stamped for 15 psi steam/30 water registered with the National Board of Boiler Inspectors, competitively priced, easily maintained, designed for efficiency, large furnace volume for ultimate combustion efficiency unified refractory base floor, steel skids and lifting eyes, low heat release.
Series 45
13.4-834 HP, 15 psi steam, 30-100 psi hot water
Three Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
Series 100
13.4-834 HP, 15 psi steam, 30-100 psi hot water
hree Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
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Where to use : With all steam sterilizable sampling valves.
How to use: Manually-Instructions available
Use for: Sterilizing with steam.
Accessories:
Ignition: Piezoelectric (included)
Connection hose: PTFE (included)
Burner: Labogaz (included)
Material:
Steel Parts: AISI 316L(1.4404)
O-rings: EPDM
Foot: EPDM
Key measurements
394 mm * 194 mm.
Capacity: 0-250 ml. 0 - 8.5 oz.
Net weight: 1.8 kg./pc. 3.97 lb
Temp. range: 10 C - 1000 C. 34ºF - 212ºF
Pressure and temperature can be increased by using the a Pressure relief valve (850059).
Please note! It is prohibited to air mail or air freight the gas cans, it is a standard product available throughout the world.
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Type U-ND/U-HD as flame tube boiler with
2-pass technology up to an output of
175-3,200 kg/h (low pressure) and
175-1,250 kg/h (high pressure) for steam
generation
U-MB type series as a flame and smoke tube
boiler with 3-pass technology and steam generation
output of 200-2,000 kg/h
Type UL-S as single flame tube/smoke tube
boiler with 3-pass technology up to an output
of 1,250-28,000 kg/h for steam generation
Type ZFR as double flame tube/smoke tube
boiler with 3-pass technology up to an output
of 18,000-55,000 kg/h for steam generation
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VAPOPREX HVP
Medium pressure steam generator (12...15Bar)
The VAPOPREX HVP 12 and 15 bar saturated steam generators have been designed according to the EUROPEAN PED directive.
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ALSTOM has extensive knowledge of steam generation, combustion, fuel technology and heat recovery systems
Our wide range of equipment includes:
-utility boilers including drum-type, advanced once-through (sub or supercritical) and fluid bed, with a complete range of firing systems
-heat recovery steam generators (HRSG) for large gas turbines (>50MW) in combined cycle or cogeneration applications
-boiler products, including air preheaters, mills and pulverizers
We cover all types of fuels oil and gas, bituminous coal, anthracite, lignite, petcoke, oil refinery waste, industrial by-products and biomass.
Products and supply tailored to meet our customers needs
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High Pressure Steam Boilers coded HPS are three pass and with firetube design .Erensan boilers are designed with Computer Aided Design in compliance with latest En Norms and Pressure Equipment Directives of Europe.
Main Characteristics :
Large Water and Steam Volume helpd to supply Steam in peak drafts and fluctuating steam drafts. Large heating Surface helps higher heat absorbtion and Dry Steam supply. With the Wet Back design maximum benefit is taken from heating surface.Lower counter pressure of the boiler reduces power consumption of the burner and easier combustion.Minimized refractory enables low thermal inertia and reduced service cost and better heat transfer.With the optimum Chamber sizes and well distributed thermal loading more effective use of Radiation heat transfer surfaces.High efficiency of 95% is acquired .
Wide capacity range from 1t/h to 25 t/h enables all industries to benefit .
Optianal : Air , Water Economizers, and Superheaters are applicable upon request.
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APPLICATIONS
LISTINGS
Laboratory use, steam for tanks, storage
tanks, reactions and distillations,
autoclaves, dyestuffs, food products,
jacketed vessels for processing waxes,
paraffins, glues, resins, and varnishes.
Built in accordance with Code S of ASME
Boiler and Pressure Vessel Code and is UL
Listed.
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Magnabosco company has also designed the steam boilers type GVR in stainless steel for the production of clean steam.
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UNIVERSAL Scotch type, 3-pass, fire smoke tube steam boiler has large and corrugated combustion chamber.Small dimensions and packaged construction enable minimum installation area. High boiler efficiency. (η=%88~90) Packaged type boilers have several features for safety.
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Type: Model 200-Model 8000
Capacity: 200kg / h-8000kg / h
4 bar-20 bar
Work with gas, light oil, heavy oil
Boiler efficiency: 90%
Burning efficiency: 91-92%
3 pass special design
Delivered with followings
Electric panel
Economizer
Burner
Feedig pumps
Condensing tank
Water softner
ADVANTAGES OF BROX STEAM GENERATORS:
Brox steam generators can achieve steam in 5 minutes in the desired level. It does not need to be run before usage.
The steam is produced in the antigorite. Like classic boilers, it does not have the high pressure blow up risk.
It does not have any water level instruments. Because the system is controlled automatically, nobody needs to be present.
It is produced vertically and horizantal depending on your request.
It is designed to give steam in the shortest time, to save time and energy, and to provide maximum safety for the industries in need.
With the design and fast firing capability, it will reduce the consumption to minumum. When compared with classic boiler, it saves 10% more.
It is designed to fire naturalgas, diesel fuel and fuel oil. It can use all three with the same firing unit.
To get quality system, enough water is given to the chamber with the same ratio of fuel that is needed for firing. In big units, the fuel and water ratio is designed in modulations.
PLEASE WRITE ALL ENQUIRIES IN ENGLISH ONLY
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BABCOCK WANSON are specialists in industrial coil boilers offering a range of steam generators from 150 to 8000 Kg/h with operational pressures from 5 to 50 bar. The water volume is low and flows directly proportional to the desired steam output using a positive displacement water feed pump. In the high pressure HPVAP Series 100 bar is possible in a closed loop thermosyphon pumpless design offering very high overall plant efficiency without pressure vessels and suitable for a range of batch and variable process flow applications particularly in edible oil processing.
User advantages :
- reliability and robustness ;
- maximum safety due to the low water volume under pressure ;
- installation close to the process with reduced plant costs ;
- fast production of steam from cold start in as little as three minutes ;
- production of high pressure steam up to 50 bar, even 100 bar for the closed loops with thermosiphon application ;
- burner complies with the most stringent regulations and is perfectly adapted to the application ;
- compactness with small footprint and low weight ;
- low thermal losses with automatic blowdown and reduced losses from the casings ;
- well suited to intermittent operations ;
- quality of the dry steam with BABCOCK WANSON separator.
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Tubeless steam generators VPR are the result of considerable experience acquired by Garioni Naval in costruction of traditional steam boiler. They are ideal for small and medium size plants where medium pressure (up to 10 bar) steam is required. Their particular tubeless design ensures standards of safety and realibility which have received considerable acclaim from our customers. Our tubeless steam generators are ideal for garment industries, dry cleaning, ironing shops, saunas, and all industrial processes where high reliability is required.
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Steam without restrictions
STEAM GENERATOR
Energy saving:
Production with a very high output of clean steam which can be used in the food industry.
Reduced statutory restrictions
3 ranges:
outside the EU Pressure Equipment Regulations ≤ 0.5 bar (110 °C)
categories of equipment Il and III (European PE Directive 97/23/EC) 3 and 4 bar (152 °C)
category IV
Optimised overall dimension:
Steam generators have a vertical or horizontal design depending on the power.
The reduced height enables installation in various locations (ceiling at 2.50 m)
An adapted power range
outside PED/low pressure, heat capacity from 120 to 1500 kW i.e. steam output from 170 to 2150 kg/h
categories Il and III, heat capacity from 120 to 800 kW i.e. steam output from 170 to 1150 kg/h
category IV: 120 to 800 kW
A patented innovative technology
which combines the benefits of an immersion heater with energy savings in gas energy.
Control by capacitance level probe
Stainless steel manufacture
which enables use within all types of environment: food industry, installation in community buildings and even outdoor installations.
Robust structure with reduced maintenance costs.
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With its thousands of welds, pipes extending several hundred kilometers and many thousands of tons of heavy structural steel, the utility steam generator (boiler) is at the heart of any fossil-fired power plant. This is where the pulverized fuel is burnt at around 1,450 °C; forming here are also the hot flue gases and the extremely hot steam under high pressure, which subsequently drives the turbine blades.
HPE develops, designs and supplies steam generators for unit capacities up to and over 1,100 Mwe with 300 bar plus pressures, 600 °C live steam temperatures and reheater temperatures up to 620 °C for all the available fossil fuels. These extend from coal and lignite to specific fuels (e.g. gases from coke ovens / steelworks and refinery residues).
With a track record extending back over 100 years, Hitachi Power Europe is one of the market and technology leaders in utility steam generators. References include over 370,000 megawatts of installed power plant capacity (of which 180,000 MW is coal, 43,000 MW lignite and 140,000 MW oil and gas firing) which have been set up since 1970.
Developments are constantly ongoing in utility steam generators. New, highly-resistant materials, for instance, should enable them to achieve even higher steam temperatures and pressures. This is the way to raise the efficiency of tomorrow's coal power plants to over 50%
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Steam Quality (Series 600) Test Kit
High quality steam — an essential requirement for maintaining optimum results in steam sterilisation cycles.
The Series 600 Steam Quality test kit provides the facility for testing the three important components of the steam supply:-
a) Superheat.
b) Dryness value.
c) Non-condensable gas level.
Test procedures meet the current European Standard of EN285 and the UK Health Service Standard HTM 2010.
All test components contained within a flight case of robust construction.
Test kit available in four options to meet individual requirements.
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Model ODP
SMOKE TUBE BOILER IN DRY BACK TWO-PASS DESIGN.
The boiler is supplied as a single-body, fully automated system:
- the multi-level or modulating burner and the stack can be supplied on request
General Features High performance and top quality steam are made possible thanks to the technical features of the boiler:
2 smoke passes
Big furnace for low specific thermal loads
Dry smoke inversion chamber
The tubes are expansion-fitted and welded
The furnace is equipped with omega reinforcements, also working as expansion joints
The tube plate is accessable through the front door
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BABCOCK WANSON is leader in the field of the design and the installation of thermal oil heaters TPC and EPC (high outputs, service contracts on demand, compliance with environmental standards).
User advantages :
- reliability and rugged long life construction ;
- guarantee on both the burner and the boiler ;
- efficiency, which can be higher than 92% over the operating range ;
- investments and maintenance costs reduced ;
- optimised heat balance, associates the high output of the boiler with very low thermal losses on the distribution system which means very high overall plant efficiency ;
- very short response time, low inertia ;
- optimisation of the thermal coefficient of transfer of the boundary layers ;
- low pressure of operation normally no more than total system resistance (10 bar max) for high temperature (350°C) ;
- well suited for indirect process heating;
- compactness ;
- safety of the whole system by the installation of dedicated controls and equipment to suit the process requirements (deaerators, temperature monitors and alarms, deaerator relay...) ;
- no corrosion, therefore, very long plant life.
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Thermal fluid heaters are a real good and innovative solution for heat production in those industrial processes where high process temperatures are required.
There are circumstances in which the use of a thermal fluid heater rather than a steam boiler is more suitable for heat production, usually to lower costs.
BONO ENERGIA’s key factors:
* More than 40 years of experience in production and engineering
* 4,000 installed units
* High quality control standards ( ISO 9001)
* Stringent design standards (ASME,API 560, EN, DIN )
* Continuous research and development
* Automation technologies at top level (Visit www.automataweb.com)
* Wide range of products (All capacity needs guaranteed)
* Customized solutions
* Global product supply
* World wide marketing presence
* Short delivery time
Benefits from a BONO ENERGIA’s choice:
* Life cycle at top level of the market
* Repeatable and sustainable performances over the life cycle
* Reliability
* High thermal and combustion efficiency (Operating costs reduction)
* The possibility to use different kinds of fuel
* Low level emissions
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The heaters were designed according to the best recognized construction codes like the German AD-MERKBLATTER and the Spanish FEC
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The heaters were designed according to the best recognized construction codes like the German AD-MERKBLATTER and the Spanish FEC
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The System OP Includes
The DB Boiler
Oil or gas fired burner (optional)
Thermo - oil circulation pumps
Boiler controls and safety equipments
Deaerator
Electrical control panel
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It’s possible to reach 300 °C oil temperature at atmospheric pressure.
This is an ideal device for leather industry, textile industry, chemical processing, wood processing, paper industry, rubber & plastic industry, soap and washing powder manufacturing, food and beverage industry, bitumen and tar processing. Also, it can be used to produce and/or superheat steam or water. Heat carrying oil neither causes sedimentation, corrosion and crust nor needs conditioning. No risk of freezing.
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Tubless Verical Boilers
The Cyclone Hot Water Boilers provide for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction. Compact space saving vertical design four-pass design shock proof, no tubes to loosen or burn out. Convenient access to "eye high" burner solid state controls for trouble free operation factory assembled, fully automatic UL and ASME CSD-1. Simple and inexpensive to install.
4VT Cyclone Steam
6-100 HP, 15-300 psi steam, 30-160 psi hot water
The Cyclone Steam Boiler provides for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction.
4VT Cyclone Hot Water
6-100 HP, 15-300 psi steam, 30-160 psi hot water
The Cyclone Hot Water Boiler provides for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction.
VIX Series
10-80 HP, 30-125 BHP,15-300 psi steam, 30-160 psi hot water
Vertical fire-tube design features high efficient X-ID Finned Fire-Tubes. SKID MOUNTED PACKAGED SYSTEMS install easily. VIX Series offers a smaller foot print than most typical vertical boilers.
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Boilers, Steam generators 
