|
|
|
|
|
|
More space for robots. More space for large moulds. More flexibility in your production.
Thanks to its intelligent tie bar-less technology, the ENGEL victory spex offers a decisive efficiency benefit: free access to the clamping unit. This means that robots can work quickly without needing to avoid obstacles. And you can change moulds easily in the shortest possible time.
Today‘s trends: same clamping force, larger moulds no tie bars also means: full utilisation of the mould fixing platens and thus maximum flexibility with respect to mould dimensions. This makes the ENGEL victory spex a genuine trendsetter. For an increasing number of injection moulding applications, the required mould size has grown considerably in relation to the projected part surface – this is partly due to the complex and sophisticated mould technology required in many applications.
Machines that can handle larger and more bulky moulds without changing the clamping force are thus in demand.
spex saves. Your efficiency benefits at a glance:
- No tie bars. Lots of space. The unique tie bar-less technology improves efficiency and economy in injection moulding production
- generous discharge chute width
- patented Flex-Link system for high precision platen parallelism and minimal wear and tear on the mould
- high energy efficiency
- comprehensive portfolio in the small to mid-range machine field with clamping forces between 500 kN and 4000 kN
- best price/performance ratio
|
|
The hydraulic-modular HM series stands for modular versatility, ultimate precision, short footprint and an extensive range of options for literally every application:
* highly flexible due to the choice among 8 clamping units, 9 injection units and 12 different screw diameters
* very short 2 resp. 3-platen design
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 1300 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
|
|
The Battenfeld TM offers efficient production possibilities for a wide variety of applications:
* highly flexible due to the choice among 6 clamping units, 11 injection units and 15 different screw diameters
* sturdy 5-point toggle design for optimized closing forces and distribution as well as very precise platen movement
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 5000 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
|
|
The new, powerful high-speed model in the 160-450 ton clamping force range.
A high-speed variant has been added to the power packs of the proven TM series from WITTMANN BATTENFELD. The new, innovative TM Xpress series stands for excellent injection performance and accuracy.
The user-friendly Unilog B6 control system offers a wide range of functions, providing support in process monitoring and documentation.
Combine speed with cost-efficiency! Let the TM Xpress fascinate you!
|
|
|
The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
|
|
|
SynErgy machines from Netstal are characterised by five basic strengths: speed, precision, reliability, user-friendliness and operational efficiency. As a result of these performance features, the SynErgy range has firmly established itself in the global market. In particular, this user-friendly, high-performance machine displays it’s capabilities to the full when meeting complex requirements with respect to moulded parts and the injection moulding process.
|
|
SE7M
Compact fully electric machine specialised in super precision moulding of micro parts
Though compact in size, the SE7M is equipped with the same servomotor direct drive, "Centre Press Platen" and versatile applications as the SE-D series and it is specialised for moulding micro-size parts. With wide tie-bar spacing and a daylight that enables 3-plate mould to be installed, the SE7M supports large moulds and multi-cavity moulding. The newly developed controller also makes the wide array of functions easy to operate and helps to make micro parts production more efficient.
Moulding of super precision connectors
As an option, users can choose a screw assembly for connectors that further improves stability in filling, plasticising and thermal distribution, and enables stable production of super small, super precision connectors.
|
|
The Battenfeld Microsystem 50 is a modular fully electric production cell for parts with part weights as low as single-digit milligrams.
The Microsystem 50 consists of the following modules:
* clamping module
* injection module
* swivel module
* removal and handling module (option)
* tray module (option)
* clean room module (option)
* quality monitoring module (option)
* UNILOG B4 control system
* optional extension modules for PIM, special screws, etc
|
|
SD40E
Fully electric disc machine for supporting world optical disc demand
The SD40E fuses the experience that Sumitomo has obtained over many years of developing specialised machinery for the manufacture of optical discs, with the very latest technology for fully electric moulding machines. It is equipped with state-of-the-art features desirable for the moulding of optical discs, including unique clamp force control, ultra-high precision clamp system, gate cutting mechanism, dust removal capabilities and optimised screw geometries for optical products. A single SD40E machine can mould the complete spectrum of currently marketed standards, as well as being readied for the next generation standards such as Blu-ray.
|
|
Features
- The most advance performance in precise and stable molding is achieved.
- Operability and safety that fits the global market
- Available for next-generation discs
|
|
Fully electric Optical Disc Subsystem
The exceptional global success of the e-Jet from Netstal is due to the system’s outstanding ability to manufacture all optical disc formats, particularly DVD-9 and DVD-R. In addition, these machines are also equipped for the production of HD DVD, Blu-ray disc or HD VMD.
|
|
D 969.160 Z (S1)
A perfect "seal machine" with 1,600 kN clamping force and largely dimensioned clamping unit
The features
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
|
|
D 969.400 Z (S1)
4,000 kN clamping forces for large-scale production in perfection
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
|
|
D 969.300 Z (S1)
With 3,000 kN clamping force our best seller for precision articles. Very compact overall dimensions with a very high specific surface compressing and injection pressures up to 3,500 bar guarantee top results.
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
|
|
D 969.100 Z (S1)
1,000 kN clamping force and all features of a larger machine
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
|
|
|
|
|
|
From 1,000 kN up to 10,000 kN clamping force, the complete range
The assets of the new DESMA horizontal machine series D 969 (S1)
Clamping unit in 4-column design
The very stable 4-tie-bar design of the clamping unit guarantees a minimum of deflection and the precise guiding of platens and hydraulic lifting devices. The use of the retractable injection unit FIFO B reduces deflections within the nozzle area almost completely due to the minimally dimensioned through hole in the platen and the additional nozzle contact force. The model D 969.300 Z (S1) was especially developed for production of precision seals and O-rings. It offers an extraordinarily high specific surface compressing with compact overall dimensions.
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
|
|
ENGEL offers the right solution for every LSR (liquid silicone rubber) production requirement by means of a special LIMinjection moulding machine programme in modular design. The ENGEL LIM (liquid injection moulding)-machine programme includes horizontal and vertical machines. In order to comply with the different requirements of special materials and processes there is a choice between screw and plunger injection units.
Especially with regard to the highly filled and highly reactive LSR types, it is possible to use the know-how resources accumulatedover the years at ENGEL.
The general system basis for all ENGEL LIM injection moulding machines is the introduced machines principle with tie-bar-less clamping unit.. Machines with tie-bar-less clamping unit are available with an all-hydraulic drive system, but also in a hybrid execution with hydraulic clamp and an all-electric high-precision injection unit or in all-electric execution.
|
|
SE-HS Series
Fully electric middle class machines that attain high speed
These fully electric middle class machines attain a top injection speed of 300 mm/sec. Speed rising response has been improved about 2.5x over electric belt drive machines, whereby attaining the same level as high class hydraulic machines with built-in accumulators. Into that base, they build upgraded features that improve the precision, stability and production efficiency of the SE-HD series. These machines are more than suited for precision high cycle moulding of thin walled products such as media, medical equipment and containers, etc.
For high cycle moulding
This series is built with numerous features that boost cycling to note a top injection speed of 300 mm/sec, a high speed high response mould opening/closing mechanism, nozzle touch depressurising/pressurising within 0.3 sec and a low vibration highly rigid frame.
|
|
With its the speed series, ENGEL continues its tradition of toggle clamp technology in line with state-of-the-art developments. Systematic re-engineering in conjunction with an efficient hydraulic drive system are the essential basis of this series of high-performance injection moulding machines.
Because:
- Toggle style clamping mechanism: Fast – smooth – robust
- "Wide platen“ option for optimized clamping force even for high cavitation moulds
- Short overall cycle times thanks to fast dry cycle times of 1.2 to 1.7 seconds, fast injection speed (up to 1000 mm / s) and parallel motion
- Machine system geared for high-performance and durability: Stable base frame / modular system components / tried-and-trusted high-performance hydraulics / maintenance-free ultrasonic sensors
- Complete system range with four sizes
|
|
Features
The large-sized Electric Servo Drive Injection Molding Machine of the J-ELIII series have been built based on innovative new features and our proven technology of small and middle size of the J-ELIII series to meet the plastic industry's demand for large sized electric injection molding machine.
- High precision, stable and fast cycle molding.
- High response injection unit with Twin Servo Motors.
- Newly developed original Servo-Amplifier.
- Newly developed Toggle Mechanism.
|
|
SIAPI has strengthened its competitive edge also due to containers and bottles dedicated to the beverage trade, achieving productivity of up to 24,000 bph.
In collaboration with the customer and our international partners, we develop solutions for:
WATER / CSD / FRUIT JUICE / TEA-BASED DRINKS / ISOTONIC AND VITAMIN DRINKS / DAIRY PRODUCTS WITH SHORT SHELF-LIFE / OIL / BEER / WINE / FOOD / PET FOOD / MEDICINES / CHEMICAL PRODUCTS / DETERGENTS / COSMETICS / OTHERS
SIAPI's linear technology meets the most complex needs but involves reduced investments, lower than those required for rotary machines, while providing maximum reliability and improved process flexibility
|
|
ARBURG supplies a wide variety of machine technologies which make it possible to produce multi-component injection moulded parts. The multi-component machines are based on the standard ALLROUNDERs from the proven A and S machine series. They are also operated using the SELEOGICA control system and are available with clamping forces from 400 kN to 5.000 kN.
Standard multi-component machines can be used for the following processes:
- Repositioning of the moulded part in the mould
- Rotation of the mould via an indexing unit
- Composite injection moulding
For special two-component injection moulding processes, the relevant equipment versions are available for the machines:
- interval injection moulding
- sandwich injection moulding
- marbling injection moulding
|
|
The HM multicomponent series is based on the standard hydraulic HM and is offered with clamping forces from 45 to 650 t.
* highly flexible due to the choice among 6 clamping units, 11 injection units and 5 different screw diameters
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 3300 g PS (in combination with three injection units)
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
* multicomponent, multicolor and assembly technique injection molding
* features finely tuned interaction between machine, mold and automation equipment to suit each individual product
|
|
Netstal offers injection moulding machines with clamping forces of between 600 and 5000 kN for the manufacture of multi-coloured and/or multi-component moulded parts. SynErgy 2C from Netstal embraces all 2C processes and technologies and meets every possible requirement. The result is a creative design solution with improved moulded part functionality.
SynErgy 2C guarantees rapid movement sequences and short cycle times. SynErgy 2C is therefore the ideal solution for specific fast-injection applications, such as thin-walled packaging parts and other high output production applications. Due to its outstanding level of precision, the SynErgy 2C is also suitable for the manufacture of technically sophisticated moulded parts.
|
|
The right machine for every application
ENGEL elast VHL/VTHL
Vertical machine with tie bar less clamping system are available both with clamping stroke frim below (VHL) or with clamping stroke from above (VTHL)
|
|
|
|
|
|
SR-D Series
Fully electric vertical machines with direct drive for high speed filling
To drive injection and plasticising, the series employs the built-in direct drive system already proven in the SE-D series. Because they greatly reduce inertia and come with superb precision control, these machine attain a filling speed of 500 mm/sec (SR50D), which was not possible with earlier vertical machines because of the effects of gravity. The control system features high performance servomotors, dedicated servo drivers, a high precision high rigidity ball screw and a load cell for minimising mechanical resistance instability by detecting balls crew repulsion, hence delivering high precision, stable plasticising performance from ultra low speed to high speed.
High speed, high precision rotary table
In addition to high precision turning with a circumferential stopping error of less than 10µm, this rotary table requires about half the turning time of a hydraulic machine and is approximately 16% faster than earlier models of electric machine (both indicated for the SR75D), hence offering strong support for high cycle, precision composite moulding.
|
|
SV Series
Fully electric vertical machines for pioneering new domains in composite moulding
These fully electric vertical machines carry on the superior performance of horizontal machines measured in terms of accuracy, stability, speed and energy-savings, yet support composite moulding such as insert or hoop moulding. They are equipped with a rich array of new mechanisms required for composite moulding, including high precision, highly linear clamping via a LM guide mechanism, wide tie-bar spacing, mould protection and detection, and more.
|
|
High Quality Compact Design
JSW has produced a super-advanced all-electric vertical type injection molding machine - it is faster, more precise, and more compact.
The JT-AD series machines have been evolving to mach the needs of today and beyond: They display high productivity on in-line assembly.
Using the advanced technologies that have been fostered for many years and are unique to JSW, we have achieved high-precision injection molding.
- Rotary Type (JT-RAD Series, 196,392,686,981,1471,2160kN)
- Single Acting Type(JT-AD Series, 392kN)
|
|
|
|
|
|
The ARBURG range features a number of vertical machines especially designed for the encapsulation of inserts:
• Ergonomic ALLROUNDER V with free-space system: The mould is freely accessible from three sides with low insertion heights
• Economic ALLROUNDER T GOLDEN EDITION rotary-table machines with fixed clamping force/injection unit combinations, servo-electric rotary table drives and an attractive price/performance ratio
• ALLROUNDER T rotary-table machines with versatile modular equipment for automated encapsulation
• ALLROUNDER S with swivelling clamping unit and interchangeable injection unit for multi-purpose operation in up to four different working positions
• Vertical ALLROUNDERs with fixed clamping units, closing from above or below
The vertical machine versions offer:
• Clamping forces from 125 to 2,500 kN
• Sliding tables as well as hydraulic and servo-electric rotary tables with two and three stations for simultaneous insertion, removal and encapsulation
• Large selection of injection units, optionally arranged vertically or horizontally
• Extremely user-friendly thanks to the proven SELOGICA or SELOGICA ‘direct’ control system with 15” touchscreen
The vertical machines can be used for automated moulded part production and for all known applications.
Owing to the broad product range and the numerous equipment features and combination options, the machine technology can be adapted precisely to the injection moulding task at hand, achieving a high degree of economy.
|
|
The most recent generation of Battenfeld's Vertical series features tailored solutions for insert molding with especially adapted automation equipment:
* Vertical R: vertical clamping unit with rotary table for multi-station operation: 40 t - 270 t
* Vertical V: vertical clamping unit: 60 t - 200 t
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 3000 g PS
* high-performance UNILOG B6 control system
* automation with robots and mold changing systems possible
* extensive know-how in process engineering and mold design
|
|
|
|
Injection molding machines
