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SED-CI Series / SEHS-CI Series
Fully electric double-shot machines that maximise the benefits of electric power
These fully electric rotary plate double-shot machines are based on the SE-D and SE-HS series. A newly developed servomotor drive mechanism for the mould rotary plate accurately, speedily and smoothly rotates the mould hence greatly shortening cycle time. In addition to offering high performance, these machines come equipped with easy-to-use features such as widely spaced tie-bars, a thick platen and a design that is compatible with existing moulds.
High speed, accurate rotary plate operations
The servomotor-driven rotary plate attains the highest level of operating speed amongst double-shot machines of the same class. Furthermore, rotation angle error is kept within +/-0.03 degrees by a highly rigid stopper. These high speed, precision double-shot machines can greatly contribute to an improvement in production efficiency.
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RL Series
RL series rubber injection machine is another masterpiece made by the joint effort of our German experts and Chinese colleagues. It adopts the advanced German injection system and the mature two-platen clamping system of Hong Kong Cosmos Machinery. The machine possesses the merits as precise, reliable, safe, high output, long service life, easy operation and maintenance, etc.
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SIPA integrated systems, the ECS range, starts from the raw material, the resin, and takes the process through to the finished container without any interruption, with total automated control of all phases of production. SIPA ECS integrated system is the fastest single-stage platform available, with output up to 600 bpm. The range consist of 13 models and all ECS models are available in “Flex” version. The “Flex” version allows the machine to produce also large-capacity containers (up to 30 liters) or with large neck finish (up to 135 mm and over) by reducing the machine’s cavitations.
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SIAPI has strengthened its competitive edge also due to containers and bottles dedicated to the beverage trade, achieving productivity of up to 24,000 bph.
In collaboration with the customer and our international partners, we develop solutions for:
WATER / CSD / FRUIT JUICE / TEA-BASED DRINKS / ISOTONIC AND VITAMIN DRINKS / DAIRY PRODUCTS WITH SHORT SHELF-LIFE / OIL / BEER / WINE / FOOD / PET FOOD / MEDICINES / CHEMICAL PRODUCTS / DETERGENTS / COSMETICS / OTHERS
SIAPI's linear technology meets the most complex needs but involves reduced investments, lower than those required for rotary machines, while providing maximum reliability and improved process flexibility.
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There is also a SUPER FLEXIBLE version of the EA2S
with a stretch unit prepared for blowing 5, 10 and 30 litre
sizes with 5-3-2 cavities respectively, just by replacing
the mold and recalling the relevant software configuration
on the video screen.
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DKM-B85 PC Blow Moulding Machine
Special for 5-gal PC Bottle
* Professional
* Stable
* Practical
* Convenient
* Profitable
Technical Specification
* Air Unit: Minimun Air Pressure Requirement: 6-10 bars. Air Consumption:0.4m3/min.
* Control System: B&R control system: 100points wall thickness controller, 6'' color display.
* Water Unit: Minimum Water Pressure Requirement: 2-3 bars. Cooling water Consumption: 6m3/hr
* Machine Dimensions: 4985mm(L)*1465mm(W)*2765mm(H)
* Machine Weight: 6tons (without hydraulic oil and mould)
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SFR Rotary Blowmolders
Seven models are today available. The number after the acronym indicates the number of blowing cavities. The model SFR 9/27 is equipped with 9 stations able to carry either 9 standard shell molds or 9 triple-cavity molds for a total of 27 blowing cavities. The model SFR 16/32 is equipped with 16 stations carrying twin cavities for a total of 32 cavities.
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SFL Linear Blowmolders
The range consists of 3 basic platforms: SFL 2, SFL 4 and SFL 6: Platform SFL 6, with a production of up to 1500 b/h/c, is available in 3 configurations: SFL 6/6 (6 blow cavities) for the production of containers up to 3 litres; SFL 6/4L (4 blow cavities) for containers up to 8 litres and SFL 6/3L (3 blow cavities) for containers up to 10 litres. Platform SFL 4, with a maximum production of 1800 b/h/c, is available in 3 configurations: SFL 4/4 for containers up to 3 litres; SFL 4/3L for containers up to 5 litres; SFL 4/2 for containers up to 12 litres. SFL 2 is a platform conceived for big size containers, from 25 to 30 liters.
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Converting GLASS, HDPE and METAL jars and containers to PET and PP makes it possible to explore new markets with highly competitive innovative packaging.
Such containers can be used in many fields, such as:
FOOD / PHARMACEUTICALS / CHEMICALS PAINT/VARNISH / TOYS / PET FOOD / OTHERS
SIAPI has been working on "Wide Mouth" technology since 2004 and has launched on the market the EAWM series of linear blow-molding machines with 1-2-3-4 cavities for containers with mouth diameter up to 180 mm and a capacity of 12 litres.
SIAPI can assist customers in finding a full package that includes preform supply and container production through a preliminary prototyping stage for application validation.
SIAPI technology can also be used for producing hot fill containers in PET or PP.
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system specifications EA1S
mould cavities n.1
max. body diameter mm 340
max. body height mm 550
max neck diameter mm 55
bottle capacity US gal 3÷5 (10÷20l)
max nominal output (*)b/h 250÷500
motors kW 13
heating capacity kW 96
operating air (6 bar)Nm/h 40÷80
blow air (40 bar) Nm/h 400
water inlet temperature C°10
water inlet pressure bar 3
water flow rate l/min 80
cooling capacity kcal/h 18000
length mm 3000
width mm 2100
height mm 3555
weight kg 6000
total installed power kW 109
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There is also a SUPER FLEXIBLE version of the EA2S
with a stretch unit prepared for blowing 5, 10 and 30 litre
sizes with 5-3-2 cavities respectively, just by replacing
the mold and recalling the relevant software configuration
on the video screen.
SIAPI offers a 360° solution including:
• container design development
• preform design development
• identification of preform manufacturer nearest to
customer’s production facilities
• complete solution development for both cold
and hot filling
• manufacture of blow-molding machine and set-up
to optimize production capacity
• design and construction of blower molds
• routine and extraordinary maintenance and provision
of spare parts
• provision of injection molds and production of
sample preforms by qualified partners
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The modular Airmould® system is suitable for gas-assisted injection molding with internal and external gas pressure.
Main components:
* nitrogen generators: SE series, mobile units, store nitrogen filtered from the surrounding atmosphere through a multi-membrane system
* pressure generators: DE series, nitrogen is compressed to an operating pressure of 300 bar
* gas pressure control: stationary or mobile electric control system combined with one or more pressure control modules or monomodules
* gas injection: either together with plastic material through Airmould® machine nozzles or via Airmould Contour® injection modules
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It´s ENGEL
The new e-max is a genuine ENGEL. Innovative like any other ENGEL machine. But with a difference. Fully-electric and compact, extremely economical, but still equipped with the critical options that help customers optimise injection moulding.
Highlights of e-max technology:
- performance, precision and exceptional energy efficiency
- excellent performance on a small footprint
- low downtime thanks to highly-integrated control and drive technologies
- versatile options ensure optimum customisation for any application
- high-performance injection units with peak pressures of up to 2800 bar and up to 450 mm/sec. injection speed
- excellent performance in terms of productivity, process stability and energy efficiency
- electric machines by ENGEL are a more economical option in many applications
- electric machines are the next generation technology
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SE-HD Series
A new standard in fully electridc middle class machines
These fully electric middle class machines are built on an SE-D base. They incorporate a high performance servo system that boosts injection motor duty about 1.5x that of earlier machines. They additionally adopt "Centre Press Platen" on both the movable and stationary sides in order to evenly distribute mould clamping force (Double Centre Press Platen). Furthermore, the machines are equipped with features that improve accuracy, stability and production efficiency via a sensor that automatically correct clamping force by feedback control, high precision nozzle touch system and a newly designed screw assembly.
For high load moulding
Injection motor duty has been increased to enable higher pressure filling and longer term holding pressure than earlier models, as well as to prevent sinks on thick walled products and shorten cycles by using lower temperature resin. At the same time, weighing motor duty has been boosted to enable stable weighing with high viscosity resins and resins plasticised at lower temperatures than before.
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SE-DU Series
Unbeatable performance in a fully electric machine
The built-in direct drive system reduces both the sizes of mechanisms and inertia, and, coupled with a high performance servo system, delivers high stability and response across the full injection range from high to super low speed. This flagship series pushes the performance of fully electric moulding machines to the max with new and upgraded features including a high speed, high power injection unit, "Centre Press Platen", clamping force feedback control, high speed high precision mould opening/closing and a controller with a variety of easy-to-use functions.
Direct drive system for high degree moulding
The SE-DU series employs a direct drive system of reduced size and low inertia, powered by an internally developed and manufactured high output, high precision servomotor. Compared to earlier fully electric machines, the series further enhances precision, stability and reliability to enable a higher degree of moulding.
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J-AD Series,” this next generation of all electric servo drive injection molding machines from JSW continues to lead the injection molding machine industry.
The J-AD “ADvanced” Series of machines offers even greater high-speed performance and increased precision, made possible by the industry's highest-speed* servo control circuit.
This advanced technology, unique to JSW, has been accumulated over many years and results in injection molding expertise that is the envy of the industry.
Faster and more accurate, the J-AD Series achieves the highest levels of productivity and reliability.
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The epitome of Toshiba Machine's advanced molding technologies and equipped with their latest specially designed devices and accessories.
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The production of all-electric injection molding machines has a long tradition at Battenfeld. With the new EcoPower machine series, Wittmann Battenfeld demonstrates its more than 20 years of expertise in the construction of all-electric injection molding machines. This fourth generation is now setting new benchmarks in user-friendliness and precision. It also offers enormous energy-saving potential. The all-electric EcoPower, with clamping forces ranging from 55 to 300 t, combines efficiency with precision. The beltless EcoPower scores with a compact injection unit and the clean design of its clamping unit, together with a highly efficient direct drive. The machine also offers a small footprint and is open at the top and on the injection side.
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High performance Hydraulic type IS series of injection molding machines, designed and built based on our decades as a quality machine builder.
Small Size Machine G/GN series
Medium Large size Machine GS/GT series
Super large size Machine DF/DG series
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The horizontal ARBURG machine range includes the ALLROUNDER A, S and GOLDEN EDITION. This provides the opportunity to put together an individually equipped machine from the extensive options available, for example with respect to clamping force, injection unit, screw diameter or axis drives.
The ALLROUNDER A machines provide modular drive technology with clamping forces from 500 to 2,000 kN. The electric main axes can be combined individually with electric or hydraulic auxiliary axes, making equipment as a fully electric machine possible.
The ALLROUNDER S machines are multi-purpose hydraulic injection moulding machines for all applications and can be expanded from basic models through to high-tech machines. They are available in a clamping force range from 125 kN to 5,000 kN.
The ALLROUNDER GOLDEN EDITION offers modern machine technology for economical injection moulding production at an attractive price. The horizontal ALLROUNDER GOLDEN EDITION machine series consists of machines with clamping forces from 400 to 4.600 kN.
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EVOS represents the evolution of proven and succesful SynErgy features, in combination with innovative and pioneering technology. The modular assembly system allows manufacturing and assembly processes to be operated in parallel, thereby significantly reducing throughput and delivery times.
The clamping unit, plastisizing unit and drive are specially configured to the
respective application and are only ultimately installed shortly before commissioning and delivery. As such, this modular concept ensures a faster and more user-specific application of EVOS.
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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the needs of processors in terms of performance, reliability, flexibility and profitability.
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Large machines
King discipline for DESMA, the manufacture of large machines with clamping forces up to 40,000 kN and injection volumes up to 25,000 cm3. Typical fields of application are bladder productions for the tyre industry, membranes for filtration, large couplings, etc.
Technical feautures
* clamping forces 18,000 kN and 40,000 kN
* injection volume up to 25,000 cm³
* applications: bladders for the tire industry, membranes for filtration
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The universal machine in the small to mid-sized machine range, between 280 and 2,200 kN with hybrid drive concept as a combination of the tried-and-trusted ENGEL victory clamping unit with the ENGEL e-motion series injection units. The ENGEL e-victory is deployed wherever compatibility with an existing range of moulds, efficient mould changing and easy automation are required.
The ENGEL e-victory is the best machine for energy-saving production
- using moulds with hydraulic core-pulls and/or hot runner nozzles
- using hydraulic high speed mounting systems
- and it leverages the precision offered by an electric injection unit
- while at the same time benefiting from ENGEL's tie bar-less technology
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Innovative machine design from 4.500 kN to 55.000 kN clamping force
- High-performance with minimum space requirement thanks to compact two-platen clamping unit
- Long stroke despite small overall dimensions
- Highly-rigid clamp system with pressure pads requiring minimal oil
- Large platen dimension and tie bar spacing designed for optimum mold support
- Carriage guides provide precise platen movements independent of mould weight
- Sensitive mould protection thanks to low-friction platen guides mounted to the base frame
- Fast clamping system: Closing time between 0.2 and 1.5 seconds
- Easily expandable thanks to a wide range of interface options
- Complete range of 11 clamping units from 4.500 kN to 55.000 kN
- Graduated range of injection units from ES 2050 / … to ES 130500 / … makes it easy to design the right machine for any application
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