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Deciding whether to use a digital drive or an analog drive really depends on what you need the drive to do. If you already have an intelligent controller that can handle events and it has enough I/O then either will work for your system. If your controller has limitations then a digital drive may be able to make up for them.
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Servo Amplifiers
An amplifier is required to power any general purpose drive or servo drive. Depending on the application requirement, CMC offers both general purpose amplifiers and servo amplifiers.
CMC Amplifiers are available with new machinery, in systems and for retrofit.
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All-purpose intelligent drive controls
with integrated stored-program control.
* Integrated frequency converter with power supply (230V)
* 24V, 100W power supply for external actuators
* Integrated PLC
* Programmable in high level language
* Integratet software module C200
* 13 digital power outputs up to 6,5A, short circuit proof
* 10 level programmable digital inputs
* 2 analogue inputs
* USB- and RS 232- connector
* Software update via Email possible
* Individually programmable variocontrols V810, V820, V850 and VarioTouch V900 adjustable
* Synchronising of 2 servo drives and up to 5 Efka stepping motor controls
* MC221A in combination with motor DC1500 for up to 3 Nm and 9000 rpm
* MC321A in combination with motor DC1550 for up to 8 Nm and 5000 rpm
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PMA90/180 Servo Amplifier
The PMA 90/180 Servo Amplifier has the ability to control either brushed or brushless motors all in one. The 40kHz PWM frequency is double that of most conventional drives, and enables direct connection to PML motors without an external choke.
The compact design and small footprint also saves valuable space. The drives are easy to set up whehter used stand alone or with digital motion controllers.
Features include amplifier enable and direction enable inputs (for connection to limit switches), full motor/drive protection, and potentiometer operation as an on-board full range reference signal.
Input gain, loop gain, offset parameters, component carrier and mode switches are adjustable. Configurable peak and continuous current limits allow high acceleration without sacrificing protection against continuous overloads. Peak current time can be adjusted from 50ms to 3 sec.
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Trust Automation Linear Servo Amplifiers are designed for a wide range of applications, from heavy Industrial Automation to Semiconductor Processing Equipment, Robotics, Vision Systems, Electronics Assembly and Manufacturing and many more. Linear Amplifiers are ideal for applications that require high bandwidth, high precision and low electrical noise.
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Mitsubishi offer a wide range of Servo amplifiers to meet the demands of all types of applications. From standard digital pulse and analogue controlled amplifier through to dedicated SSCNET bus type amplifiers, there is a product for all circumstances.
One of the super series permanent functions is Real Time Adaptive Autotuning, which continuously monitors the control parameters and adjusts them automatically to match current conditions. This autotuning function delivers genuine automatic continuous adjustment with optimum performance for virtually the entire range of applications, including suspended loads and high friction applications.
The MR-J2S-A series
comes with analogue and digital inputs and is excellent for all single axis applications from positioning over speed to torque control.
The MR-J2S-B series
with network bus facility is perfect for precise multiple axis synchronisation solutions. They are designed for SSCNET connection in combination with Mitsubishi A-Motion-Controllers or Q-series Motion Controllers. The motion controllers and servo amplifiers can be linked via SSCNET network.
The MR-J2S-CL
is a totally programmable amplifier that gives an in-expensive complete positioning solution for the smaller power range.
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This family of 1- to 4-axis 3-phase servo amplifiers supports a wide variety of motor type, power ranges and interfaces. Using Delta Tau controllers with these amplifiers is an easy and cost-effective solution. The customer can put almost any type of motor on the output.
3U Amplifier
3U amplifiers can be conveniently installed inside a UMAC system, giving you a complete controller/amplifier combination in one 3U style rack.
Geo Amplifier
The Geo Drive family of 1 and 2-axis, 3-phase amplifiers supports a wide variety of power ranges, motors, and interfaces. Built in a small, book-style package, the Geo Drive comes in three variations: Geo Direct PWM, Geo MACRO Drive and Geo PMAC Drive.
Quad Amplifier
The Quad Amp design is particularly well-suited for the machine tool industry and other applications, requiring power for X, Y, Z axes and spindle drive.
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Yaskawa Sigma and LEGEND servo amplifiers have all-digital architecture with 32-bit microprocessor logic, high speed ASIC current-loop control, and IGBT power sections.
All Sigma and LEGEND amplifiers have serial encoder feedback with automatic motor recognition, expansion ports for addition of single-axis controls and network interfaces, separate main and control power connections, scalable encoder retransmission, sine-coded PWM output waveforms, full thermal overload protection of the motor, and UL, CE, and TUV certifications. Where required, Yaskawa amplifiers have built-in regenerative and dynamic brake resistors.
Yaskawa amplifiers are matched with Sigma motors with high-resolution serial encoder feedback to provide low velocity ripple and speed loop bandwidths exceeding 400 hz. These features allow very smoth motion at low speed, higher load-to-rotor inertia rations, and decreased setting time.
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MICRO B NET DIGITAL ®(New)
Brushless super-compact digital servodrive, 100-230 Vac power supply. Driving motor ranges up to 7.5 Nm.
The MCBNetDigital® amplifier, is a standalone full digital converter with sinusoidal wave suitable for driving Ac Brushless Servomotors, encoderor resolver feedback.Comes complete with its own internal power supply with EMC line filter, dumping circuit and detachable plug-in terminals for easy installation. The power stage is made by Igbt.
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Two TTL signals control these drives, one for PWM and the other for Direction. Since these drives don't take analog inputs for command the need for a D/A converter for drive control is eliminated.
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Servo Amplifiers : MBL / MBLX
MBL and MBLX Motion Science Series Brushless Amplifiers are cost-effective, high performance motion control solutions in compact packages. Designed for brushless motors up to 850 oz-in (2250 oz-in. peak), they are MOSFET, pulse-width-modulated (pwm) servo amplifiers providing four-quadrant control in torque and velocity modes. They are available in 16 different board-level and housed models (12 - MBL and 4 - MBLX amplifiers). MBL and MBLX Motion Science Series Brushless Servo Amplifiers are ideal for a wide range of applications, including pick-and-place, semiconductor, medical, packaging, inspection, robotics, and factory automation.
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Galil's AMP-19540 is a 4-axis amplifier for driving brush or brushless motors up to 500 Watts. By interfacing directly to Galil's DMC-18x2, DMC-18x0, or DMC-18x6 controllers, it provides a cost-effective controller/drive solution for multi-axis applications. The AMP-19540 contains four transconductance, PWM amplifiers for driving brush or brushless motors. Each amplifier operates at 18V to 80V dc, up to 7 Amps continuous, 10 Amps peak. The AMP-19540 gain setting is easily configured with jumpers. The PWM switching frequency is 60 kHz.
The AMP-19540 enclosure has dimensions of 6.8" x 8.75" x 1". It interfaces to Galil's DMC-18xx PCI bus controller with a single, 100-pin high density SCSI cable. Signals for each axis are brought out through D-type connectors located on the AMP-19540. For applications with less than three axes, the AMP-19520 two-axis model is available. A shunt regulator option is also available.
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The BR & BRS SERIES are Servo Dynamics premier Brush Servo Amplifiers and are built with the same reliability and quality that you have come to expect from all Servo Dynamics products.
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Control Modes Indexer, Point-to-Point, PVT
Camming, Gearing, Position, Velocity, Torque
Command Interface CANopen/DeviceNet
ASCII and discrete I/O
Stepper commands
+/-10V velocity and torque command
PWM velocity and torque command
Master encoder (electronic gearing)
Communications CAN
RS232
Feedback Digital quad A/B encoder
Secondary encoder / emulated encoder out
Analog sin/cos encoder
Resolver (-R version)
Digital Halls
I/O - Digital 12 inputs, 4 outputs
Regen Panel: external resistor dissipation
Micro Panel: internal dissipation
Accessories External regen resisitors
External edge filter
Dimensions Panel: 191 x 140 x 64 mm [7.5 x 5.5 x 2.5 in]
Micro Panel: 126 x 90 x 53 mm [5.0 x 3.5 x 2.1 in]
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This family of 1- to 4-axis 3-phase servo amplifiers supports a wide variety of motor type, power ranges and interfaces. Using Delta Tau controllers with these amplifiers is an easy and cost-effective solution. The customer can put almost any type of motor on the output.
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The AB4 amplifier offers the same performance as the AB1A, in a reduced package. The AB4 operates off of 12Vdc supply input and can drive up to 4 HR motor elements total, either 1 x 4 element HR motor, or multiple HR motors totaling 4 elements. The AB4 is the smallest standard motor amplifier and is provided with a 26-pin rear connector (26 pin, two row header). This connector provides access to all functionality (motor, power inputs, limits, and I/O functions), making it easy to integrate. Additional motor and power inputs are available with standard connections on the front.
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Servo Controls
Baldor offer a range of servo drives to cover many different applications. Drive products are available with the universal +/-10V interface through to real-time Ethernet solutions based on the open standard Ethernet Powerlink.
Baldor Servo drives control both rotary and linear AC servo motors, and are avialable from 1A single phase through to 33.5A three phase.
Baldor products help increase productivity, improve quality, work hard - and provide solutions for your application needs.
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IBL2403 Intelligent Servo Drive
PIM2403 Intelligent Control Plug-in Module
Flexible and cost-effective solutions specially adapted for distributed and coordinated control of motors of powers up to 75 W, voltages up to 24 V. The drives are programmable with the high-level Technosoft Motion Language (TML).
PIM2403 is the plug-in version of IBL2403. The plug-in design reduces the time needed to assembly a machine by changing screw type contacts for simple pins. You can now easily design a clean PCB that will house all the components, and get rid of all the cables.
Key Features:
- Suitable for brushless, DC brush and step motors
- Motion controller, drive and PLC functionalities in one unit
- 12-24 V logic and motor power supply
- 3 A continuous, 6 A peak current
- Programmable digital inputs / outputs and analog inputs
- Quadrature encoder, Hall sensors or linear Halls
- RS-232 and CAN / CANopen
- Compact design (65 x 58 x 19 mm) for IBL2403
- Plug-in design (59 x 42 x 20 mm) for PIM2403
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Technical Data: DARC Smart
- 4-quadrant AC DC drive controller
- Can be integrated in the fieldbus system FBM
- CANopen via DS 402
- Travel profile generator
- Linear- and sin² t-ramps
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The NSC-3311 Series servo motion controller is a single-axis controller and amplifier designed for use with all Newmark servo motor stages. The controller can communicate with the host computer through an RS-232 or 10/100 Base-T Ethernet interface. With built-in high level functionality such as position tracking, contouring and teach/playback, programming the controller is greatly simplified.
The motion controller can operate as a stand-alone system through the digital I/O for synchronizing motion with external events. The NSC-3311 utilizes a 32-bit microprocessor to control the trajectory profile, acceleration, velocity, deceleration and program memory with multitasking for simultaneously running up to eight programs.
The NSC-3311 single-axis controller is commanded using virtually any programming language to pass simple ASCII command strings to the controller through the RS-232 or ethernet port. The command set includes conditional statements, event triggers, and math function.
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The ISC-1000 is a full-featured motion trajectory generator integrated with a high-performance, sinewave vector servo drive, designed exclusively for OEM use. The integration of a trajectory generator and a servo drive gives you the benefits of lower cost, smaller size, less cabling, fewer components, and higher reliability. This integration also provides a surprising performance enhancement.
For years, Teknic has proven the performance benefits of integrating position/velocity servo compensation with torque (current) control. With the ISC-1000, not only are the position, velocity and torque loops fully integrated and synchronized under the control of a dedicated DSP, but now the motion trajectories are also fully integrated. This integration had to be very carefully architected to deliver its full promise, and in the ISC-1000 the performance benefits are immediately evident. Ultra-smooth and quiet motion, extraordinary tracking accuracy and zero settling time, coupled with the advantages of lower cost, smaller size and higher reliability make the ISC-1000 an unbeatable choice for OEM motion control applications.
The ISC-1000 is fully compatible with ControlPoint - Teknic's distributed, open-architecture machine control system. ControlPoint offers the OEM machine designer a wide array of control components to allow interconnectivity (with standard Category 5 cabling) to just about any digital or analog sensor, stepper motor, digital servo drive, brushless servo motor, etc. from any manufacturer.
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The new drive concept from Baumüller: b maXX 4000
modular - scalable - open
b maXX has up to 11 drawers for plug-in modules and can therefore be individually adapted for special automation tasks. Special plug-in modules interface
b maXX, including interface adaptors for most standard bus systems. The plug-in b maXX-drivePLC module provides integrated intelligent control.
b maXX serves as a basis for both simple and complex automation solutions.
The requirements placed on machines and systems center on the ability to cope with future needs, flexible expansion capacity and simple adaptation with modified production processes.
Modular
b maXX can be adapted in line with the specific requirements of a given
application. The modular design guarantees that the drive system can be
expanded adequately. Plug-in modules equip the controller, for example, with control functions or additional field bus interfaces. This ensures that the user can benefit from cost-effective configuration since only the capabilities and computing power required for a specific job need to be purchased.
Scalable
The drive capabilities are expandable to meet the demands and requirements that are placed on a machine or system. The performance capability of b maXX extends from the simple to the highly sophisticated automation application. Functionality and computing power are selected relative to the application on the basis of a consistent hardware and software platform.
Open
b maXX offers access to automation bus systems. The field busses EtherCAT, CANopen, CANsync, PROFIBUS-DP and Sercos are fully supported. An OPC server is provided for the interfacing of visualization systems. Remote access to process variables within the drive PLC is also possible without additional programming.
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The compact controllers of series ARS offer advanced highly dynamic controller technology and flexibility in a broad output range.
The low-budget DSV series excels through its simple handling and the possibility for control without sensors using the INFORM system.
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Servo Motor Controller PhyMac-3
3-Axes Servo Motor Controller with Integrated Contouring Control
- Nominal output current per axis: PhyMay-3X: 5 Arms, PhyMay-3XL: 10 Arms
- 8 digital inputs / 4 digital outputs, 3 of them with fast interrupt inputs
- Ethernet interface for monitoring and parametrization
- Programming with PhyMac-Comm
- Encoder inputs according to RS 422
- Feedback connectors: Resolver, Endat 2.1®,
- Sinus-Cosinus encoder or Hiperface®
- CANopen port for real time operation
- RS 485 port (e.g. for smart camera)
- Additional programmable optional interface for
- CAN, encoder input or encoder output for fourth drive
- Dimensions (HxBxT) in mm: 249x160x225 or 158x240x378
- Rail or wall mounting
- Optional: I/O extension to 12 inputs and 16 outputs
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The MC206X Motion Coordinator is based on Trio’s high-performance 32-bit DSP technology, providing unprecedented computational speed, flexibility, and connectivity.
Advanced FPGA techniques enable 4 axes of stepper and servo circuitry plus a master encoder input to be enclosed in a compact DIN-rail mounted package.
An expansion connector is incorporated to add a fifth axis or any other optional Daughter Boards. Up to 8 axes may be provided using the SERCOS Daughter Board.
User programs are written in Trio’s established and easy to use multi-tasking BASIC language. The powerful Windows™ based MotionPerfect development software allows access to edit, debug and monitor programs in the MC206X. Complex motion such as cams, gears, linked axes, and interpolation is made easy with Trio’s comprehensive BASIC command set.
The MC206X has 16 opto-isolated digital I/O (8 in, 8 bi-directional). High speed hardware registration inputs are available for each axis where highly accurate control is required for applications such as print and packaging lines. The I/O count can be expanded using Trio CANbus digital and analogue modules.
Trio’s MC206X offers wide communications capability with 2 RS-232 serial ports, 1 RS-485 port, 1 TTL serial port, 1 USB port and 1 CAN channel as standard.
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Brushed / Brushless D.C. Servo Controller
The RTC3000 and RTC4000 are miniature servo controllers with built-in amplifier for use in OEM equipment to control very small brushed or brushless DC servo motors.
The RTC3000 measures 3.68 x 1.815 x 0.35 inches and makes all connections on the long edge side. The RTC3000 operates from a 12 to 24 VDC source and switches 1 Amp of continuous and 3 Amp of peak current. The RTC4000 measures 1.18 x 2.15 x 0.50 inches. The RTC 4000 operates from a 12 to 24 VDC source and switches 3 Amp of continuous and 6 Amp of peak current.
The small motor controller outputs are protected from short circuit to each other, to supply and to ground. The 32K of internal program memory can be used by jumpering two signals together at the memory port. Alternatively, the port signals can be routed to an external memory module. Either way, the unit can be programmed in BASIC to operate stand-alone. Stand-alone programs can interact with all inputs and outputs of the RTC3000, affording total flexibility and a multitude of additional interface options. The controller communicates over RS232 and RS485. All signal ports have supply and ground to power external devices such as limit switches, encoders, hall sensors, etc.
Like the SmartMotor, both the RTC3000 and RTC4000 have an additional network port called AniLink that interfaces with a vast array of peripherals.
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HeiControl HCB servo drive controller
Our servo drive controller HCB has been developed for the handling of demanding tasks like speed, torque and positioning applications. Its regulation can be done via SPS-compatible digital and analog inputs or via field bus (CANopen). Its power output is - depending on the motor - up to 750W for operation in mode S1. Mains supply is effected via an active PFC. In order to reduce the noise level, the controller disposes of a temperature-depending fan control.
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b maXX 2000 - mini servo controller for power ratings under 1 kW
b maXX 2000 is the mini servo controller for applications under 1 kW. b maXX 2000, which comes in the built-in version b maXX 2300 and the control cabinet version b maXX 2400, together with the pancake motors, linear motors or the motors of the mini servo series DSD 28-36 from Baumüller, form the ideal system for low power ratings.
b maXX 2000 rounds off the converter and controller generation b maXX at the
lower end of the power range. The mini servo controller can be built into the control cabinet (b maXX 2400) or integrated into motors in the series DSD 28-26 (b maXX 2300). The integration of the controller and power electronics significantly reduces the amount of cabling that is required. Availability is significantly increased and maintenance is substantially reduced.
b maXX 2000 is a compact mini servo controller which harmonizes perfectly with the b maXX 4000 and b maXX 3000 series. The central functions relating to handling, operation and parameter structure are executed in the same manner as in the larger servo controllers of the b maXX series. Parameters are assigned to b maXX 2000 - similar to all the devices in the b maXX series - via WinBASS II.
The following control types are available for synchronous machines:
current control (sampling time 200 µs)
speed control (sampling times 1 ms)
position control (sampling times 2 ms)
b maXX 2300 supports the field bus CANopen and has:
digital I/Os 24 V / 0.5 A; 4 In and 4 Out
analog I/Os ± 10 V; 1 In and 2 Out (10 bit)
output reference voltage: ± 10 V
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Digitax ST
Servo drives range
From 0.72Nm - 19.3Nm (57.7Nm Peak)
Meeting the demands of modern lean manufacturing environments requires smaller more flexible machinery. Digitax ST is the first ever drive designed to help machine designers and system integrators meet these challenges, the ultimate compact servo drive with an unmatched depth of flexible integration features. Digitax ST is optimised for servo applications requiring high peak torque, dynamic response, ease of use and flexible integration features. Four product variants ensure that the drive's personality perfectly matches your servo applications:
Base: Optimised for centralised control, to operate with motion controllers, motion PLCs and Industrial PC based motion systems using a wide range of digital or analogue interface technologies.
Indexer: Designed for simple stand alone positioning applications using an onboard position controller. Fieldbus, Ethernet and I/O enable connectivity to other automation components.
EZ Motion: This drive offers a stand alone solution for many common indexing and synchronised motion applications. This is achieved using a unique, PC programming interface that guides the user through the drive, I/O and motion configuration.
Plus: Features a full functionality motion controller, optimised for high performance machine cells requiring drive-to-drive networking and precision synchronisation. Fieldbus, Ethernet and I/O connectivity enable interfacing with other automation components and Intellectual Property protection ensures that your valuable knowledge remains secure.
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The AZS servodrives represent the new line of D.Electron digital drives for brushless, linear, torque motors, asynchronous and defluxed synchronous spindles.
The trasducers supported are
Sin-Cos 1Vpp
EnDat (Absolute)
TTL + Hall sensor
It is possibile to connect the AZS servodrives only with the D.Electron CNC (Z32).
The propietary connection protocol permits to obtain the best motion control performaces, expecially for complex applications like interpolating machine tools.
The complete integration between the AZS servodrives and the Z32 CNC has been developed by D.Electron with the goal of inserting all the motion control algorithms inside the Z32 CNC (not inside the drive hardware). With this innovative solution D.Electron has obtained a drastic reduction of electronic hardware inside thr drives, ease of servicing and rump-up and better reliability.
The AZS servodrives dialogates with the Z32 CNC through the propietary digital protocol "Z-Star". The Z-Star link is realized with optical fibre connection, with a maximum switching frequency of 8KHz and a maximum of 32 digital axes controlled by a single Z32 CNC.
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Servo drives and motion controllers
