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Manufacturing plants sometimes have :
- seasonal needs ;
- work to do in the boiler house ;
- requirements for additional safety equipment ;
- planned shutdown for a routine maintenance ;
- unplanned shutdowns ;
… or any other snag which might interfere with the plant production process.
BABCOCK WANSON Hire Service offers a selection of more than 150 mobile boilers and boiler houses from 90 kW to 12000 kW, new and recently equipped, entirely automatic, fully serviced and controlled by the approved organisations and tested before each new use.
BABCOCK WANSON Hire Service also offers complete solutions : boilers, burners, technical aid, water treatment, spare parts, training. It is based on the network of BABCOCK WANSON technicians. They organise, according to customer needs', the installation of the boiler house, its start-up, the technical aid and the staff training.
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Byworth Boilers operate the Uk's largest fleet of trailerised mobile boilers available for emergency or long term hire. Both steam and hot water boilers are available, in outputs up to 18000 kgs/hour for steam and 35 million btu for hot water.
Operating mainly in the UK, boilers can be quickly connected to existing services to minimise production losses if the existing boiler has failed.
Self drive units can be manufactured for use worldwide with fully self contained boiler plant installed in a box van. Both steam and hot water versions are offered and can include fuel tanks and generators. Widely used for "no dig" pipeline technology and also provision of hot water for showers etc in remote locations.
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- Completely pre-installed, ready-to-use, on a zinc-plated,
coated chassis including feed water tank and blowdown receiver
for wastewater. Electrical distribution with all switching elements
in central switch cabinet.
- Alternatively available as steam accumulator or heated with steam,
hot water or thermo-oil.
- Outputs ranging from 80 – 2000 kg / h with steam pressures from 0.5 – 25 bar.
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Uni-Matic series flash coil steam generators are suitable when quick steam production is needed, also in case of frequent start and stop (Steam is instantaneously produced and there is not an accumulator).When steam is requested, production should be almost uniform, without heavy peaks.
Benefits:
- Easy operation, reduced maintenance and well proven performance.
- Tubular structure of both combustion chamber and convective section can be easily removed for inspection and replacement.
- Reduced operating expenses thanks to the high std boiler efficiency (88%).
- Flexibility in operation thanks to the quick steam production, even in case of frequent burner start and stop.
- Low thermal losses because there is no steam accumulator.
- Thanks to the restrict thermal inertia, UNI-MATIC are suitable to be used both in continuous and batch operation.
- High operating safety margin, thanks to the limited water volume running in the entire coil.
Fields of application:
- Laundries
- Dyeing process, laboratories, ironing factories
- Foodstuff and bottling processes
- Rubber, polymer and synthetic processes
- Community
- Desalination plant
- Chemical & petrochemical processes
- Agriculture processes
- Auxiliary services |
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- 8 sizes with 16 performance classes ranging from 80 to
1800 kg/h of saturated steam with operating pressures
up to 32 bar.
- Unit with integrated fan burners for natural gas, liquid gas,
fuel extra light, and, as of 500 kg/h of saturated steam, with
combined burner natural gas/fuel EL. Biogas burners are
possible as well, depending on the gas quality.
- Availabe with fully automatic operation including automatic
blowdown, desalination and automati ccontrol by timer,
remote control or central building control systems.
Automatic sequence control or on-off control regulated by
the mains pressure for installations with multiple boilers.
- Facilitated installation conditions in many countries. No boiler
house required.
- Electronic function indication system with clear text indication
and long-time storage allows to analyse operation and
performance over a long period.
- Potential-free contacts allow to transmit up to 20 different
function messages to a central building control system.
- High degree of efficiency due to a proper burner technology,
perfectly adapted to the special construction of the steam generator.
Possibility to install a downstream flue gas heat exchanger.
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Type DF
In the 80 to 2,000 kg/h output range, 12 sizes are
available. For all sizes, eased installation conditions
apply in most countries for working- and residential
premises.
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DKYK Solid Fuel Heater Tanks
Diko solid fuel heater tanks are hot water producer systems which is suitable to burn firewood, coal e.t.c. DKYK series, has max 200.000 kcal/h heat capacity. Our model is floor standing type, has touch screen thermostat, digital thermometer, fan, chimney.
You can start your heater tank by (0/I) switch placed on tank command panel. You can set desired water temperature in the tank via digital thermostat in (30-75) C range. When heater tank has achieved desired temperature, fan will stops and tank will be in staying case. Lightened button shows circulation pump operation and red indicator shows fan operation.
If you request, we can add a vertical boiler with serpentine to provide potable hot water in your system.
Additional it is available to operate tank both with solid fuel and with liquid fuel via some modifications.
* Tank water temperature can be controlled by digital thermostat placed on panel.
* Water operation temperature can be observed via digital display.
* When heater tank has achieved desired temperature, fan will stops and tank will be in waiting case, heating operation will stops, circulation pump will continue to operate.
USAGE AREAS
Houses
Schools
Hotels
Farms
Villas |
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System / Grid Water Circuit
System separates the combustion air delivered by the ventilator as primary and secondary air which is injected to the combustion chamber via air nozzles. The cooling water circulating in the grid system extends the life of the grid. The heat absorbed during the circulation by the cooling water contributes as useful energy since it will be connected to the main heating circuit of the boiler system.
Radiation Heat transfer
Heat is transferred mainly by radiation and consequently by conduction, thus enabling high performance and compact dimensions in erensan boilers.
Turbulator
Gas turbulators swirl the hot smoke gases in the boiler tubes and provides extended contact for better heat transfer to the water. Since the turbulators will increase the speed of the combustion gases by inducing turbulence flow, the tendency of condensation is drained away with high speed gases ,thus protecting the boiler against acid corrosion.
Automatic Control
Heating in conventional coal boilers is directly proportional to the amount of coal fed to the boiler just like in stoves. Over loading, results in unnecessary heating and loss of energy. However your Erensan boiler adjusts the speed of the combustion with automatic fan control even when the boiler is excessively fed by coal.
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Euroboiler Garioni Naval heaters are produced to be able to burn every type of solid fuel, using two different type of burning equipements:
1) Prefurnace with looding and unlooding screw system.
2) Rolling grates
Grates are manufactured with the best resistant cast iron alloy in order to guarantee a maximum lifetime great performance. Grates are designed to burn different types of combustible such as coal from 0 to 50 mm with a calorific value from 4.000 to 7.000 Kcal/Kg, wood waste / chip and other kind of solid fuels.
Our systems are delivered complete wit exhaust gas treating systems Tailor designed on the fuell type and customer needs. |
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BABCOCK WANSON fire tube boilers - shell boilers are characterised by the optimisation of the Boiler / burner combination which precisely matches these two main components ensuring that performance and environmental standards are met. BABCOCK WANSON is also synonymous with tailored single source service action.
User advantages :
- reliability and robustness ;
- constant efficiency even higher than 97% in the range from 30 to 100% of the load ;
- effective Boiler / Burner combination and CE marking of the assembly ;
- heat exchange by radiation and convection optimised ;
- compliance with environmental standards : exhaust gas (NOx, CO...), efficiency... ;
- suitable for wide output variations ;
- steam of high quality (dryness higher than 99,5%), due to the integrated steam separator ;
- availability higher than 97% ;
- fully packaged factory assembled and tested ;
- broad range of outputs available ;
- maintenance contract with 6 years guarantee on the burner and the boiler body ;
- innovating monitoring, suitable for integration in industrial systems of control and for connection to the network of BABCOCK WANSON telediagnosis.
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STEAM-MATIC SG boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 5.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SG boilers are innovative: they offer the combination of the significant advantages of an entirely water-cooled flue-gas reversing chamber with a simple, efficient arrangement of the tubes on the plates.
STEAM-MATIC SG boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes and provide full accessibility to the boiler and the flue gas reversing chamber. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SG boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SG boilers can satisfy steam needs from 6 to 25 t/h. |
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available. |
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High Pressure Steam Boilers coded HPS are three pass and with firetube design .Erensan boilers are designed with Computer Aided Design in compliance with latest En Norms and Pressure Equipment Directives of Europe.
Main Characteristics :
Large Water and Steam Volume helpd to supply Steam in peak drafts and fluctuating steam drafts. Large heating Surface helps higher heat absorbtion and Dry Steam supply. With the Wet Back design maximum benefit is taken from heating surface.Lower counter pressure of the boiler reduces power consumption of the burner and easier combustion.Minimized refractory enables low thermal inertia and reduced service cost and better heat transfer.With the optimum Chamber sizes and well distributed thermal loading more effective use of Radiation heat transfer surfaces.High efficiency of 95% is acquired .
Wide capacity range from 1t/h to 25 t/h enables all industries to benefit .
Optianal : Air , Water Economizers, and Superheaters are applicable upon request. |
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Where to use : With all steam sterilizable sampling valves.
How to use: Manually-Instructions available
Use for: Sterilizing with steam.
Accessories:
Ignition: Piezoelectric (included)
Connection hose: PTFE (included)
Burner: Labogaz (included)
Material:
Steel Parts: AISI 316L(1.4404)
O-rings: EPDM
Foot: EPDM
Key measurements
394 mm * 194 mm.
Capacity: 0-250 ml. 0 - 8.5 oz.
Net weight: 1.8 kg./pc. 3.97 lb
Temp. range: 10 C - 1000 C. 34ºF - 212ºF
Pressure and temperature can be increased by using the a Pressure relief valve (850059).
Please note! It is prohibited to air mail or air freight the gas cans, it is a standard product available throughout the world. |
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Type U-ND/U-HD as flame tube boiler with
2-pass technology up to an output of
250-3,200 kg/h (low pressure) and
250-1,250 kg/h (high pressure) for steam
generation
Type UL-S as single flame tube/smoke tube
boiler with 3-pass technology up to an output
of 1,250-28,000 kg/h for steam generation
Type ZFR as double flame tube/smoke tube
boiler with 3-pass technology up to an output
of 18,000-55,000 kg/h for steam generation
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ALSTOM has extensive knowledge of steam generation, combustion, fuel technology and heat recovery systems
Our wide range of equipment includes:
-utility boilers including drum-type, advanced once-through (sub or supercritical) and fluid bed, with a complete range of firing systems
-heat recovery steam generators (HRSG) for large gas turbines (>50MW) in combined cycle or cogeneration applications
-boiler products, including air preheaters, mills and pulverizers
We cover all types of fuels oil and gas, bituminous coal, anthracite, lignite, petcoke, oil refinery waste, industrial by-products and biomass.
Products and supply tailored to meet our customers needs |
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BABCOCK WANSON are specialists in industrial coil boilers offering a range of steam generators from 150 to 8000 Kg/h with operational pressures from 5 to 50 bar. The water volume is low and flows directly proportional to the desired steam output using a positive displacement water feed pump. In the high pressure HPVAP Series 100 bar is possible in a closed loop thermosyphon pumpless design offering very high overall plant efficiency without pressure vessels and suitable for a range of batch and variable process flow applications particularly in edible oil processing.
User advantages :
- reliability and robustness ;
- maximum safety due to the low water volume under pressure ;
- installation close to the process with reduced plant costs ;
- fast production of steam from cold start in as little as three minutes ;
- production of high pressure steam up to 50 bar, even 100 bar for the closed loops with thermosiphon application ;
- burner complies with the most stringent regulations and is perfectly adapted to the application ;
- compactness with small footprint and low weight ;
- low thermal losses with automatic blowdown and reduced losses from the casings ;
- well suited to intermittent operations ;
- quality of the dry steam with BABCOCK WANSON separator.
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Saturated Dry Steam; Immediately
Computer Aided Design in compliance with latest CE pressure equipment directives and EN Harmonized Standards.
Accredited Organisation F module Certificate (CE Mark)
Easy operation and maintenance
Small size, high performance
Safe operation
Compact solution for steam
Main components of steampack steam system package
HDR high pressure steam boiler developed with Swiss technology
Liquid or gas fired burner application
Feed water pump module with stand by pump and armatures
Boiler armatures including all operation and safety equipment
Electric control panel mounted on the system
Electrode - controlled water level safety system
Chimney (optional)
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| Tubeless steam generators VPR are the result of considerable experience acquired by Garioni Naval in costruction of traditional steam boiler. They are ideal for small and medium size plants where medium pressure (up to 10 bar) steam is required. Their particular tubeless design ensures standards of safety and realibility which have received considerable acclaim from our customers. Our tubeless steam generators are ideal for garment industries, dry cleaning, ironing shops, saunas, and all industrial processes where high reliability is required. |
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BABCOCK WANSON is leader in the field of the design and the installation of thermal oil heaters TPC and EPC (high outputs, service contracts on demand, compliance with environmental standards).
User advantages :
- reliability and rugged long life construction ;
- guarantee on both the burner and the boiler ;
- efficiency, which can be higher than 92% over the operating range ;
- investments and maintenance costs reduced ;
- optimised heat balance, associates the high output of the boiler with very low thermal losses on the distribution system which means very high overall plant efficiency ;
- very short response time, low inertia ;
- optimisation of the thermal coefficient of transfer of the boundary layers ;
- low pressure of operation normally no more than total system resistance (10 bar max) for high temperature (350°C) ;
- well suited for indirect process heating;
- compactness ;
- safety of the whole system by the installation of dedicated controls and equipment to suit the process requirements (deaerators, temperature monitors and alarms, deaerator relay...) ;
- no corrosion, therefore, very long plant life. |
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Thermal fluid heaters are a real good and innovative solution for heat production in those industrial processes where high process temperatures are required.
There are circumstances in which the use of a thermal fluid heater rather than a steam boiler is more suitable for heat production, usually to lower costs.
BONO ENERGIA’s key factors:
* More than 40 years of experience in production and engineering
* 4,000 installed units
* High quality control standards ( ISO 9001)
* Stringent design standards (ASME,API 560, EN, DIN )
* Continuous research and development
* Automation technologies at top level (Visit www.automataweb.com)
* Wide range of products (All capacity needs guaranteed)
* Customized solutions
* Global product supply
* World wide marketing presence
* Short delivery time
Benefits from a BONO ENERGIA’s choice:
* Life cycle at top level of the market
* Repeatable and sustainable performances over the life cycle
* Reliability
* High thermal and combustion efficiency (Operating costs reduction)
* The possibility to use different kinds of fuel
* Low level emissions |
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The System OP Includes
The DB Boiler
Oil or gas fired burner (optional)
Thermo - oil circulation pumps
Boiler controls and safety equipments
Deaerator
Electrical control panel
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Steam Generators create perfect solutions for modern and high quality facilities all around the world. Steam consummating industries like tourism, textile, food, construction, health and chemistry place steam generators as a "must" into their facilities and projects for the many advantages they provide.
Continuous and fast steam production, fuel conservation and most importantly, removing the risk of any kind of explosion or pressure related hazard and creating a safe working environment makes the steam generator the perfect steam producer.
All safety issues present with a Steam Boiler are automatically discarded with a Steam Generator due to its unique design, control and safety processes which make an explosion impossible. Steam Generators are safe, economic, ergonomic, environment friendly modern steam producers.
ALBA Steam Generators have a capacity range from 150 Kg/h up to 5.000 Kg/h. Light Oil (Diesel), Natural Gas, LPG, LNG, CNG and Dual Fuel driven combustion options.
Certificates: CE, TSE, GOST, GOST-R, ISCIR, AQA-ISO |
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| The water service module supplies steam boilers with processed feed water and discharges the demineralising- and drained water. Correctly dimensioned and functionally optimised, the essential components have been combined into a multifunctional assembly unit of maximum equipment quality, comprising hydraulic pipework, thermal insulation and electrical wiring. All functions are computer-assisted by means of a stored-program controller (SPC) with text display and automatically controlled. Equipment with modems provides the possibility of a teleservice via a fixed or radiotelephone network. |
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- Packaged unit of all modules of a boiler house installation
such as feed water tank, feed water pump for the steam
generator, steam drier, water treatment plants, etc.,
totally protected against corrosion on a zinc-plated chassis
with an extra protective coating.
- Integrated electrical distribution with all fuses, switching
elements and cables with plugs for connection to the steam
generator.
The switch cabinet only needs to be connected to the mains
supply.
- Optionally available: piping from steam generator to skid,
perfectly adapted to your local requirements. On site, only
supply and discharge lines have to be installed.
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW. |
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas |
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Boilers of biomass - COMBIPACK
COMBIPACK
DESCRIPTION:
Boiler of biomass with operation to pellets of heat ratings of 28, 34 and 50 KW.
- Yield superior to 90%.
- Burning of insulfado air.
- System of cleaning automatic manual or.
- 200 Deposits of or 400kg reversible to both sides.
- Possibility of working with pellet and firewood.
- Electronic Control.
FUEL:
Pellets
APPLICATIONS:
Any type of house, commerce, etc... |
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| ... products without technical information |
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Boilers, Steam generators 
