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The objectives of the new storage system were:
- Expansion of existing storage capacity!
- Maximum utilization of room height through 2 stories!
- Optimization of materials flow!
- 'just-in-time' handling of assembly materials and components!
- Changing the 'man to goods' order picking system into a 'goods to man' system!
- Flexible choice of different storage compartment (module) sizes within the container size chosen!
- Maximum capacity due to height-optimized storage!
- Parallel lift operation allowing multiple users to pick and stock simultaneously!
- Control of annexed rack storage system for Euro pallets and high-bay racks in the same system!
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Combo FMS - a New Flexible Manufacturing System by FINN-POWER
Combo FMSTM is an intermediate-level system between FINN-POWER's Flexible Manufacturing Cells and Night Train FMS®
Combo FMSTM is a compact solution for automating the manufacturing of high-quality sheet metal components. Its capacity for unmanned operation brings the break-even point of your investment much closer than one or two shift operation of manufacturing technology does.
Combo FMSTM is a perfect tool for order based, small lot manufacturing using a range of different materials, or different sizes of blank sheets for optimum economy in material consumption.
Due to versatile material handling capabilities, Combo FMSTM can operate as an automatic
raw sheet storage
buffer storage between two fabrication processes
skeleton handling system, including even a possibility or sorting according to material type
Flexible, automatic material flow
Three types of cassettes can be handled:
raw material cassettes
cassettes for EUR pallets (components can be removed from the storage stacked on EUR pallets)
cassettes for skeletons, which can be empied using a forklift or a crane
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Vertical carousels : Dynamic storage solution for Electrical components - EuroMat EM-75-500-660-27-650
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Vertical carousel for electrical components
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CUBE is an automatic distribution machine to store materials of small and average dimension. Minimum noise, reduced power consumption and modern design make its application good in point of sale and in warehouses servicing the public. It can be more than 42 ft long and can store 6458sq.ft. of material covering a surface of just 613 sq.ft. It can work by single pick bays, by superimposed bays, positioned on the machine front or back side. It is provided with a local console allowing the optimization of the picking activities and a visual display of the diagnostic system information. The interface with the company host is made easy. It's a perfect solution to automate the picking and restocking phases in shops, laboratories, and in all environments where the ceiling height available is limited.
CUBE M125
It differs by the loading capacity of the trays in order to satisfy different needs. The external sizes of the modules do not change L 115”x H 110”. The load/unloading bay is internal and offers the possibility to configure the position of the picking bays opposite or one over the other. The performance of the machine are: vertical speed 19”/sec – horizontal speed 19”/sec- nr. of handling operations (120 trays/3 modules) 120/h max.
CUBE XR250
It is different in dimension of trays, for a superior load of charge, 275 and 550 lbs to guarantee an high stocking volume. The modules external dimensions are:L 139”x W 108”xH 106”. The picking/deposit bay is internal and offers the possibility to configure the picking bays in an opposite or superimposed position. The machine performance are the following: Vertical speed 19”/sec. Horizontal speed: 19” /sec.with an access time <1m.
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- Optimum utilization of floor space. The term upward mobility takes on a new meaning with the Rotomat!
- The Rotomat is as flexible as you need it to be. Units can even stretch over several storeys!
- Goods to user is the motto, not user to goods. Personnel costs and cycle times can be reduced!
- High-performance control units and computer links ensure that the Rotomat can be put to use flexibly and on an individual basis!
- The required parts are brought to the ergonomic retrieval height at the touch of a button!
- Safety is of paramount importance. No climbing of ladders; no danger of accidents!
- The Rotomat protects all parts from dust, light and unauthorized access!
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THE PART COMES TO YOU, RATHER THAN YOU CHASE THE PART. With a TITAN VERTICAL CARROUSEL, at the touch of a button (or better still, at the flash of a bar-code) the machine will move the appropriate shelf to the consulting bay and point to the appropriate bin or compartment with a light. This makes your operator more efficient (Access to parts in a matter of seconds) and makes your warehouse or stores neater and more streamlined.
SPACE IS SAVED: overhead areas not reachable unless by an impractical ladder or a cumbersome fork-lift are now put to work. Footprint per cubic meter of accessible storage is minimised. Typically 40 to 400% space is saved compared to conventional solutions.
PROTECTION & CONTROL OVER ACCESS: as self-contained system, a TITAN VERTICAL CARROUSEL allows you to lock away quickly a large quantity of parts, to restrict access to authorised persons only, and to put in an efficient fire protection system if needed. GYROCLASS can also be a critical access enabler for persons with restricted mobility.
SPECIAL APPLICATIONS: as self-contained system, it is quite possible to climate control (temperature, light, and hygrometry) a vertical carrousel.
TRACABILITY & INTEGRATION INTO LARGER MANAGEMENT SYSTEMS : TITAN VERTICAL CARROUSELs with attending software will help you get full control over parts tracking and dispensation, limit errors and disappearances, integrate data into larger ERPs or WMSs for greater efficiency and achieve reduction of costs of storage and of errors.
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Typ:EUROMAT
Height of vertical carousel: 6430 mm
Width of vertical carousel: 3500 mm
Depth of vertical carousel: 1500 mm
Carriers: 24
Load per carrier: 0 daN
Carrier load height: 410 mm
Carrier load width: 2850 mm
Carrier load depth: 510 mm
Description: In these four carousels small parts are stored in bins/totes. The control system uses a PC.
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AUTOMATIC WAREHOUSE FOR ML PLATE
The solution for the stocking of flat materials
Automatic warehouses for ML Plate, with a single or double tower, are the ideal system for the vertical stocking of sheets of any materials, panels and flat materials in general.
ML warehouses are a practical and economic solution, widely used either for the production or the trade of plates. They are often installed next to a machine that works the plate: laser cutting, oxygen lance cutting, shears, benders and so on.
BIMAG warehouses can be customised to meet any specific need, for the stocking and handling of your flat materials. You can run the warehouse by means of our specific software, even from many host positions on the network: loading/downloading, running of stocks and inventory are accessible in real time.
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The Hänel Lean-Lift system with vertical lift technology.
The Lean-Lift uses available room heights, similar to high bay racking.
Unlike high bay racking, however, the Lean-Lift stores the parts without any loss of storage space, by means of height optimization. This results in maximum storage capacity on a minimum footprint.
An economic solution, convincing to all.
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As a top company in your industry, you need an Automated Storage and Retrieval System (AS/RS) that helps you reduce inventory, shipping and labor costs. You require a supplier who will truly partner with you and develop a warehousing solution just for you.
Automated Storage & Retrieval Systems (AS/RS) increase warehousing efficiency by:
Minimizing your building footprint - up to 40% vs. conventional warehouses - construction cost savings plus a "Go Green with our Flexible High Density" warehouse design with less environmental impact
Maximizing available storage space in existing structures
Reducing your labor & product damage costs
Reducing your energy costs -- up to 30% in cooler environments
Increasing your accuracy & customer service
Westfalia's AS/RS are better by design, due to our patented Satellite® technology, triple supported load structures and more
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The COMMISSIONER is an automatic storage and retrieval system with a lifting beam design that offers both optimal volume utilization and maximum performance. It can be used at building heights of up to 12 meters (39.4 ft) in combination with different load handling devices for double-deep storage.
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Order picking systems based on the goods-to-operator principle are increasingly integrated into logistic concepts.
The most common system is automated bin storage (BITO type AKL) with individual positions for bins or for trays which are either loaded with several bins or equipped with dividers.
BITO is one of the few single-source suppliers on the market to provide shelving and racking complete with the matching bins or trays.
Advantages of the system
extremely short access times
optimum utilisation of the available warehouse height with highbay racking constructions
modern warehouse management systems guarantee a very good availability of all product lines and ensure permanent stock control
automated servicing allows to handle heavy weight unit loads
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A range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.
Empty container silo type LGS.
The empty container silo is designed for fully automatic in and out storage of different types of containers.
The silo consists of several layers in different heights. Each layer is equipped with plates. These plates slide or roll on the layers for container transport.
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A large range of accessories, constantly updated, completes the series of Modula products and allows the final user to maximize the potential of the installation.
Machine performance is maximized by the quality standard and optional functions and features. All machine functions are very user friendly and efficient with very high quality components, creating maximum efficiency. The connection to an ELECTRONIC COUNTING SCALE makes it is possible to quickly pick and count certain quantities of hardware or other small parts. The LED INDICATOR Pick to Light Bar identifies exactly and immediately each specific picking or storing compartment; PARTITIONS/DIVIDERS and ADDITIONAL EXTENSIONS allow the user to create individual adjustable compartments within each tray for maximum flexibility.
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Short Cut Pasta Storage and Conveying Plants
The exclusive system for the construction of the silos is based on a sturdy load-bearing metal structure, properly designed (calculated and statically dimensioned) to withstand the loads due to the ensiling of the products with the highest specific weight, taking into account all the expected higher loads due to the actual or expected feeding systems (Belt or Bucket Conveyors).
A new system for securing the panels, exclusive by Cusinato, prevents the formation of fissures caused by natural expansions and ambient temperature differences thus eliminating the problem of infiltrations or retention of products.
This structural philosophy makes it possible to eliminate the panels from the support function so that the silo can keep its shape without distortions throughout its life while, at the same time, achieving the highest degree of hygiene inside each cell.
The storage installations are provided with automatic load systems using bucket conveyors (or, upon specific request on behalf of the customer, of mobile belt conveyors), such as to offer complete flexibility of routing and in the combinations of the loads of the cells.
Each cell is provided with a stainless steel spiral (available in several versions, diameters and capacities), with an exclusive design purposely devised and improved through the years so as to carry and deposit the product during the load stage without damage and offering the most economical use of the cells.
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HK Systems’ Storage and Retrieval Machines (SRMs) provide automated buffering, staging and transportation of pallets, cases, bulk product or totes.
Automated Storage and Retrieval Systems (AS/RS) technology minimizes labor and required floor space while maximizing the utilization of existing vertical space. With over 3000 machines installed, the HK SRM line is the most called upon family of automated storage and retrieval machines in North America. These machines handle a wide range of loads and provide the latest in mechanical structures for extended life as well as the best electronic design on the market. Our world class attention to support services ensures that your system will be productive for years.
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This specific storage system receives a product from a roller conveyor which will eventually be transferred to a further roller conveyor. At the operators choice different products can be stored in the buffer-zone between the two roller conveyors.
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This system is mainly comprised of Stacker Crane, Rack, and Conveyor. It features automatic entry/exit system, efficient usage of storage space and easy maintenance, and ultimately enables companies to improve productivity through WMS and corporate ERP.
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With our broad range of storage products you can optimise throughput and improve the accuracy of your deliveries. Our VARIOSTORE™ miniloads automatically store and retrieve totes, trays or cartons. They can be used for a wide range of applications. Our VARIOSTORE™ HDS is ideal for situations where a large number of SKUs need to be accessed frequently. It can achieve up to 1,000 tote movements per hour.
Depending on your specific situation, throughput can be improved substantially by applying multiple lifts or shuttles. Storage capacity can be increased significantly by applying double deep storage.
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The shelf magazine is a storage system with workpiece support and gantry. The FIFO-principle is ensured. The system is expandable as needed because of the modular set up
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-Quick access to bar stock, pallets, cassettes
-Crane operating elements guarantee easy and safe operation
-Different shelf dividers ensure flexibility
-Optional individual bar removal and supply to a saw roller conveyor possible
-Usable load up to 3 tons
-No „overhead handling"
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The AUTOMATIC warehouses of Bonfanti permits to stock heavy and/or big materials as Coils, bars, profiles, tubes, pipes, sets, pallets, etc.
They consist by the combination of manipulators, rigid systems to move and hoist, interchange shuttles and bays fully of our design.
Bonfanti works in partnership with the main stocking equipments (cantilever, etc) builder.
Main features:
- Maximum weight of the handled materials: up to 60 metric ton
- Maximum dimensions of the handled materials: Without real limits
- Short response times
- High operative performances (variables in function of the handled material)
- Use of automation components of only market leader companies
- Warehouse control and monitoring system verticalized for process typology.
- Management of the missions and of the execution priorities
- The control system is modular and fully configurable
- Statistic and Historical reports
- Predisposition to bi-directional links with production systems (bus, network, hw signals).
- Predisposition to bi-directional links with company information systems (ERP, MES, MRP)
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This system is formed by a central aisle along which a stacker crane travels. Two racks, built at either side, are used to store boxes or trays. The picking and handling area is formed by conveyors and is positioned at one end or at the side of the racking. Here, the stacker crane deposits the load extracted from the rack. The conveyors then take the box to the operator and once the job has been completed, the box is returned to the stacker crane which then places it back in the racking. The whole system is controlled by a warehouse management programme which registers the location of all the materials in the warehouse and keeps an inventory in real time.
These warehouses can be double or single depth. Double-depth warehouses enable storage of two levels deep in each location, which is ideal for companies that seek a balance between storage capacity and rapid handling.
Within the category of automated warehouses for boxes, Mecalux has created the automated IN-A-BOX warehouse. This is a simple and standard automated storage system for boxes which includes in a single product the racking, machinery, P&D station and the warehouse management software.
Advantages:
Automation of the entry and exit operations of products
Savings in storage space.
Eliminates manual management mistakes.
Controls and updates the inventory.
Works continuously all year round.
Maximises service capacity for clients.
Rapid return on investment.
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Dematic multi-shuttle the answer to the trends in the Intralogistik: a modular, scalable high speed camp and Kommissioniersystem, which adapt to special requirements flexibly.
Its throughput can be scaled within wide ranges. It is available in two variants:
Dematic multi-shuttle Captive - for a high goods throughput in Kommissionier and consolidation buffers.
Dematic multi-shuttle Roaming - for storage systems with lower to middle envelope achievement however high requirements at flexibility.
In simulations it was determined that already a plant with four shuttles exceeds the achievement of a shelf control device.
Dematic multi-shuttles make this and the modular expandability - e.g. by re-tooling further shuttles - a singularly flexible and efficient solution under the container storage engineerings.
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The need to maximise the surface area in warehouses has led to the development of stacker cranes, designed to work in very narrow aisles and at heights above 30 metres.
Their vertical and horizontal speed and their automated operation triple the capacity of pallet extraction and handling.
The stacker cranes are guided by a profile fitted on the racks above the crane and by a rail anchored to the floor.
The racks can be double- or single-depth. Double-depth racking enables two levels of storage depth in each storage space, thus maximising capacity.
Advantages:
Automation of products going in and coming out.
Elimination of mistakes made by manual procedures.
Control and updating of inventory management.
Management software which coordinates all the movements of the warehouse.
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The modular design of the new Flexible Pallet Automation is practical, yet easy to customize. In-line pallet buffer racks can be one, two or three levels high, expand to the left or right, and have pallets on one or both sides of the rail. Different pallet sizes are even allowed.
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MULTIPLO is a new concept in vertical design storage systems. The use of small-sized boxes means it is possible to handle one article code at a time. The MULTIPLO structure consists of two parallel rows of boxes separated by a high speed, central retrieval rack feeder that offers a high number of operations per time unit, and the numerous access bays allows several users to use the storage facility simultaneously. The machine is managed by a complete and simple to use management software that offers considerable flexibility in the retrieval processes and the possibility of interfacing with the company network. MULTIPLO is the innovative vertical storage system that is perfect for fast picking.
Advantages
Maximum exploitation of vertical space
Modularity that is tri dimensional and for the number of bays
Single/multiple bays, and on different levels
High handling speeds
Standard and removable loading unit
Protection against dust and unauthorised entry
Operating SW connectable to company IT system
Simplicity of use with touch screen displays for each bay
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System Logistics designs and builds stacker cranes especially developed for any need of vertical automatic warehouse to store different types of loading units (UDC). The stacker cranes handle loading units inside the lanes among the racks, picking them from the suitable stations of the handling system and laying them in the storage units, and vice versa. They are equipped with one or more collecting parts suitable to the different features of the loading units.
The stacker cranes enable completely automatic, fast and safe handling movements.
System Logistics produces many versions inside two main families; all of them can be configured according to the needs of each individual project:
ROBOSTORE
They are high-performing stacker cranes (with single or double mast) suitable for handling medium and heavy loads in ambient, cooled or drilled conditions:
• Type of loading units that can be handled: pallets, metal or plastic cases, frames and other
• Maximum load capacity: from 600 to 3000 kg
• Max. height: up to 36 m
• Max. horizontal speed: up to 4 m/s
• Load collection devices: telescopic, single or double-depth forks, multi-depth satellite trucks
MINISTORE
They are top performing stacker cranes (with single or double mast) suitable for handling light loads:
• Type of loading units that can be handled: metal or plastic containers, boxes, trays and other
• Maximum load capacity: up to 500 kg
• Max. height: up to 22 m
• Max. horizontal speed: up to 5.5 m/s
• Load collection devices: telescopic forks, single bench,
grips or drives, etc...
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Stack-U-Rak rack supported stacking system with integral crane lets you make efficient use of valuable floor space.
It can be used to protect tools, dies and fixtures or to organize components, subassemblies and work-in-process.
It simplifies the handling of heavy items, speeds storage and retrieval, and ends long waits for lift trucks.
Integral pallets are vertically adjustable and feature a foolproof engagement design. They are available in a wide range of easily customized styles to meet your specific needs.
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·Ideal space utilization with operating gantry crane traveling on top of superstructure
·Heights from 4 to 20 m
·Storage volume up to 8,000 tons
·Loads up to 5 tons/cassette
·Up to 32 picks/hour
·Cassette lengths from 3 to 12 m
·„Rack supporting building„ design available
·Integrated scales (optional)
·Integration with KASTO CNC-saws (optional)
·With undercarriage: Fast commissioning system
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Automated storage
