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Sanitary, Ultra High Purity and High-Pressure Welds :
Whether it's for bench or portable applications, we provide a solution when it comes to orbital welding systems. Making an optional weld has never been this easy, we do all the programming and calculations for you. To find out more about our Orbital Welding Systems.
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Automated, mechanized TIG welding is often used with high quality materials. Our broad range of mechanised products for TIG welding contains tube joining tools such as open and enclosed orbital tongs, and, for larger tube dimensions, rail-bound orbital welding trolleys. We can offer a special tool for tube welding in end plates, for example, heat exchangers, as well as complete bespoke welding solutions, with our TIG pressure welding head A25.
Our TIG power sources are fully programmable according to the latest technology and developments ensuring a reliable welding result.
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Rotary Welding
With Standard Equipment
OVERLAY WELDING
Internal
from ø 25 mm to over ø 400 mm
External
from ø 20 mm to over ø 400 mm
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Starting from basic standard elements (generating, heads of welding, management systems, slot-machines...), C2G realizes on automatic equipment, schedule of conditions to weld very high efficiencies and technicality being integrated completely into the manufacturing processes, to meet all the requirements in welding such SIG (Stud Inert Gaz), ARC (ARC fusion forging) or DEC (Discharge of condensers).
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The Bug-gy Fillet Welder is designed for making continuous or intermittent stitch welds on fillet, lap or butt joints. It is a lightweight portable carriage that uses powerful magnets and guide wheels to clamp and track on the work piece.
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The Gullco Moggy ® is a portable Friction-Drive Welding Travel Carriage, ideal for automatic horizontal fillet, lap and butt welding. It is guided by adjustable rollers that run along a horizontal work piece. It can also run on standard 6" (152.4mm) wide "V"- groove track when the wheels are reversed.
The carriage travels in a forward or reverse direction at precisely controlled speeds ranging from 6 to 115 in/min (15.2 to 292.2 cm/min) indicated on an LED readout. The system comes complete with automatic wire feed start with adjustable carriage delay start from 0 to 3 seconds and a travel limit switch assembly. Vertical and horizontal micro-slides provide accurate welding gun positioning and torch tilt.
- Travels in a forward and reverse direction
- Speed ranges from 6– 115 in/min
- LED readout
- Automatic wire feed activation
- Carriage delay start from 0- 3 seconds
- Magnetic Capabilities
- Continuous or stitch welding capabilities
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The All Position Overlay System is designed for pulp digesters, boiler tube walls or any vessel or surface that requires overlay repair. The system will travel at a regulated, precise travel speed producing consistent uniform overlay patterns. A welding current sensor monitors and controls the torch arc length on pitted or irregular surfaces. The system can be customized for job specific applications on circumferences or flat walls and can be configured to handle a variety of operating windows. The whole system is portable and can be broken down into small pieces for moving through small manholes or openings.
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Mechanized Pipe Welding System
The Piper Bug Pipe Welding System from Bug-O Systems is a digitally controlled programmable welding travel carriage integrated with Lincoln Electric® Invertec® V350-PRO Power Source. The Piper Bug features a positive rack and pinion drive system and a digital control box in which all welding parameters can be programmed for multi-pass, multi-layer welds on process piping and cross country pipe lines. The Piper Bug will increase productivity and weld quality while reducing costs.
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Gullco PIPE KAT® Automated Pipe Welding System with integrated wire feeder unit incorporates 40 IPM welding carriage design with quick action mounting for ease of installation. The PIPE KAT® also comes equipped with a linear oscillator with adjustable weave width and weld joint centerline adjustment and all electronic motorized functions incorporate jog settings. The system comes with a main control box with 12 ft umbilical and 27 ft. of water hose and electrode cable, wire feed spool capacity of 10 lbs, with a maximum wire speed of 791 IPM and a wire size range of 0.8 to 1.4 mm. The welding torch uses Abicor Binzel consumables.
WELD TORCH AND WIRE IINFORMATION:
Welding torch uses Abicor Binzel consumables. Wire feed 10 lb. spool capacity. Maximum wire speed of 720 IPM. With a wire size range of .8 to 1.4 mm. All motors 24 volt DC.
Remote pendant on 12 ft. of cable incorporates carriage speed and jog, wire feed speed and jog, vertical slide adjustments, oscillation width and centerline adjustment with start/stop and emergency stop buttons.
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UNIQUE GLOBAL SUPPLIER !
With the AXXAIR global concept you may upgrade the tube cutting machines from:
· simple orbital cutting
· to automatic orbital cutting
· to automatic orbital cutting and welding for prefab applications: CC+SASL
· to traditional orbital welding with closed heads: SASL+SATF
IN A FEW MINUTES ONLY !
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PRACTICAL AND VERSATILE
WELDING UNIT TS10
DESCRIPTION
- Programmable plate distance (0°-360°).
- Incline regulation (0°-100°).
- Overlap regulation in degrees.
- Welding start point regulation in degrees.
- Continuous and discontinuous welding.
- Optical-electronic communication.
- Program memories up to 256 k.
- Maximum horizontal capacity of 75 kg.
- Maximum vertical capacity of 55 kg
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Submerged arc welding (SAW) is a highly efficient automation welding method. There are numerous customers around the world who currently weld in ESAB applications. Our large range of pressure welding heads in the A2 and A6 series are the basis of our SAW-welding automations, such as welding beam-travelling carriages, welding tractors, welding portals and length welding fixtures. Depending on the application, fully automatic SAW welding can be carried out with one or more pressure welding heads at the same time. Each head has single welding wire or twin welding wires or other highly productive solutions.
At ESAB we have turnkey solutions for automated SAW welding and have also developed accompanying equipment, such as fully automatic flux management systems and seam tracking systems for maximum optimisation and profitability for our customers.
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The Modular Drive System from Bug-O Systems can provide continuous welding at precise travel speeds, producing flawless welds in a fraction of the time required by hand welding. Various types of rail allow the system to be used on all types of work. Alternative Control Modules allow the system to perform continuous stringer welding, weave welding, stripping, beveling and programmable shape cutting.
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The KatII incorporates everything required to automate your
cutting/ welding operations...quickly, easily, economically. It is
comprised of the Kat II travel carriage and rigid 8 ft. (2438mm)
straight track and torch or gun holder assembly. The carriage
travels in a forward or reverse direction (vertical or horizontal) on
its track, moving the torch or welding gun along the pre-set path
at precisely controlled speeds. The accuracy, uniformity and
quality of the cut or weld is improved. Productivity is increased.
Costs reduced. It is important to note that the Kat II carriage is
not designed to travel on radius roll formed track.
AND...YOU CAN EASILY CONVERT YOUR KAT II
INTO AN EXCELLENT CIRCLE CUTTING MACHINE
This Gullco accessory, comprised of undercarriage, radius
arm and centering pin, eliminates the need for track. The
travel carriage is readily fitted on the top of the undercarriage.
Its drive system engages the undercarriage gears
...moving the assembly in a forward or reverse direction
at desired cutting speeds along a perfectly circular path. A
slide lock on the radius arm allows fast, easy adjustment of
II the circular diameter.
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The Mini-Vert is a compact battery powered welding travel carriage. It is held on the workpiece with strong permanent magnets. The Mini-Vert travels and carries a welding gun in flat or vertical positions producing continuous uniform fillet welds.
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The Kat® Carriage / Compact Oscillator combines the Gullco Kat® all-position travel carriage with a compact oscillator head and its controls. Mounting brackets, connecting cable, and MIG gun holder are included. Micro-fine vertical and horizontal adjustment is accomplished using Gullco rack boxes and rack arms are also included with the package.
The Kat® Carriage / Compact Oscillator is designed to increase production and improve the quality of the weld produced in automatic mechanized welding operations by minimizing weld defects such as poor penetration, incomplete fusion, overlap and undercut.
The oscillator provides a pendulum, tangential or step (square pattern) motion to the welding gun. Stroke width is adjustable. Stroke speed, dwell times (left, center, and right), wire feed start delay, carriage start and stop are all set on the oscillator control and come built into the travel carriage and can also be provided as a remote pendant.
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Precision Welding Lathe
Horizontal/vertical bench welding lathes are selected when axial pressure is required to position and tool the assembly for welding
Precision Welding Turntables
Horizontal/vertical bench welding Turntables are selected when axial pressure is required to position and tool the assembly for welding.
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The Arc Machines' Model 79 series weld heads are economical, easy to use, sturdy weld heads designed for precision orbital welding with or without filler wire of tube, pipe, and fittings. Each weld head features: Arc Voltage Control (AVC) for precise arc gap control, programmable oscillation (weaving) and a precision wire feeder and wire entry mechanics. All Model 79 weld heads operate using the GTAW (TIG) process and will accommodate a range of pipe sizes from 0.75" O.D. to 6.625" O.D. (19 to 170mm) and wall thicknesses up to 0.75" (19mm).
Precision orbital welding heads with or without filler wire of tube, pipe, and fittings.
Versatile and compatible with a variety of joint designs, such as "V" prep, "J" prep, socket and square butt.
Accommodates tube, pipe and fittings from .75" O.D. to 6.625" O.D. (19 - 170mm) with wall thicknesses up to .750". (19mm)
Will weld materials ranging from carbon or stainless steels to exotic alloys including Hastelloy®, Inconel®, and Monel® as well as all other TIG weldable materials.
Compatible with Arc Machines' Model 227, or 415 power supplies.
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The Arc Machines' Model 15 is a field-proven weld head with a long history of reliability. It is a rugged, precision tool with low radial clearance for GTAW welding of all pipe sizes from 3 inch pipe (76mm) up to an unlimited size, including flat plate. It is intended for field use in the nuclear, shipbuilding, chemical, petrochemical and construction industries where weld quality requirements are stringent and the use of the GTAW process is beneficial. This weld head features rotation, wire feed, automatic voltage control, cross-seam steering and torch oscillation.
The Model 15 is available in many configurations, from a "standard" head with a single-entry torch and a single wire feeder to a completely equipped head with dual wire feeders and vision system. It can be ordered or retro-fitted with numerous application-specific accessories customizing the head for a users' needs. Several torches are detailed below; other options are available as standard products or AMI will custom-design to meet the customers' needs.
Rugged, compact weld head with water-cooled torches
Exclusive, zero-backlash gear drive (no friction drives) for positive, consistent travel speeds (uphill or downhill) in all positions
Range from 3" pipe (76mm) through all standard pipe sizes, such as 6", 8", 10", 12" up to any diameter. Flat track for flat plate welds and large-radius curved track are available
Extremely quick mount / dismount
Cross-seam steering
Synchronized torch oscillation, AVC, rotation and wire feed
On-board wire feed mechanics, single or dual wire feed system
Compatible with Arc Machines' Model 227 or 415 Power Supplies
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