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This product group covers mechanical clamping elements like T-Nuts, Fixture Nuts, Down-Thrust Clamps, Floating Clamps, Down-Hold Clamps, Spherical Washers / Conical Seats, Supporting Elements, Centering Clamping Elements, Clamps, Locating Clamps, T-Slot Clamps, Taper Clamping Units, Clamping Clamps
The new part "Compact Clamp with moveable clamping lever" can be used for universal application - in either horizontal or vertical position - in machined and raw work pieces.
- exact and position precise clamping
- ease of operation
- high clamping force at low torques, abrasion- resistant due to clamping
lever with bearings
- continuous, large clamping area
- clamping lever entirely retractable for hindrance-free exchange of work
pieces
- clamping lever with locating thread for diverse clamping elements, e.g.
ball-ended thrust screws (EH 2270. - EH 2272.), self-aligning pads (EH
2273./ EH 2274.),
- large adjusting range at constant clamping force
- easy and flexible fixing possibilities
- corrosion-resistant
- insensitive to dirt and chips.
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Hydraulic clamping elements - adjustable in the T-slot.
Hydraulic clamping elements, which are positioned by sliding in the T-slots of the press or the machine. Ideal for fitting to existing presses or machines without the need to standardize the workpiece width. For example hollow piston cylinders, sliding clamps, clamping systems with pusher chain, spindle drive or pneumatic cylinder. Special customer requirements with respect to size, higher clamping force, extended clamping stroke or double-acting version can be complied with. Compact, well proven clamping elements with maximum clamping forces.
Applications:
* on press beds and rams
* on machines and equipment for clamping and locking
* when the available space is limited
The sliding clamp is manually placed in the T-slot provided in the press ram or bed. The die is clamped on its clamping edge by applying hydraulic pressure to the piston and mechanically unclamped by a spring return. The clamping block may also be fastened directly, without a T-slot adapter.
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OK-VISE has designed a plate kit that allows the upside-down use of a regular single-wedge clamp.
When the single-wedge clamp is turned upside-down, the jaws will move linearly sideways also travelling simultaneously downwards along the wedge. This will create a pull-down action thrusting the workpiece with greater power towards the fixturing base.
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Mechanical clamping elements of compact design with highly concentrated force .
High clamping forces and easy operation are the main features, e.g. sliding clamp, clamping screw or hydro-mechanical clamping nut with visual indication of clamping force.
Applications:
for clamping and locking dies on press beds and rams.
on beds of machine tools.
Use in places where no power unit is either available or desired.
Safe clamping ensured by an indicator PIN engaging when the nominal clamping force is reached.
Clamping forces from 60 to 150 kN for 22, 28 or 36mm T-slots.
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The high ressure vice ARNOLD IZ1 is a vice that can be automized and needs to be connected to a hydraulic group with a pressure of 300 bar. It is a vice of reduced size but large clampling range. This model has been developed for fast clamping systems.
Particular characteristics:
Jaw Width 125 mm.
Material: Steel
Highly accurate: Repeatability is within 0,01mm.
All critical components are hardened and ground.
Double acting hydraulic cylinder.
Cylinder completely encapsulated.
Easiest maintenance.
The clamping force is proportional to the applied hydraulic pressure.
A pressure of 250 bar does generate a clamping force of 2 tons.
Ideal for vertical and horizontal machining centers, tombstones, etc.
Longitudinal and transverse key slots 20H7.
Automatic clamping travel of 15mm.
Posibility to order several vices assembled in one base plate.
Posibility to adapt special jaws to the workpieces.
Vices individually numbered and registered.
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Glass-fibre reinforced polyamide based (PA) technopolymer. Resistant to solvents, oils, greases and other chemical agents.
The slightly concave front surface and the rear finger grips guarantee an ergonomic position of the hand, allowing the operator to apply the maximum torque with the minimum force.
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MISUMI provides more than 1 Million mechanical components for the assembly automation. We delivery components europewide in averagely 6-8 days GUARANTEED delivery from the day of purchase, stock items available from 2 days delivery.
MISUMI 24/7 Web Ordering System (WOS) represents a full-fledged e-Commerce solution, which you can use, for the first time, independently from the catalogue in paper form, to configurate MISUMI products, submit quotations and place orders.
For more information about MISUMI, WOS or for ordering a catalogue please visit: www.misumi-europe.com
MISUMI - Precisely Meeting Your Demands
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air/hydraulic fixtures - stationary
3c, 5c, 16c, 22c, 35c or 44c models
Fast acting - positive location
Fixed or draw type colet designed
operating pressure up to 1500 PSI
coolant flush as standard
Qualified boss for mocation
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In modern industry the precision of machining, the quality of the product, staff and plant safety, as well as quick clamping and release of the pieces being machined, are essential factors in the company’s productivity and competitiveness
Thanks to their compactness and efficiency, OLMEC high pressure clamping systems significantly reduce times. Constructed using heat-treated titred steel, with low-friction bronze guides, they are assembled with seals of various types such as filled Teflon, Polyurethane and O-rings. The maximum temperature of the pressurized fluid must not exceed 60°C; if higher temperatures are envisaged, specify this on order so that the cylinders can be fitted with suitable seals.
The combination of clamping cylinders with pneumohydraulic pumps or boosters forms a complete work unit, ensuring increased productivity and rise quality.
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Small and efficient!
Miniature Manual Clamping miniHK.
The miniHK series is a manually operated clamping element.
By tightening the clamping screw, the contact sections are pressed synchronously against the free surfaces of the section rail guide.
The floating contact sections guarantee symmetric power transmission.
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SERIES-9 CLAMPS
This adjustable low profile, cam action clamp provides clamping of different size work pieces merely by rotating the clamp to one of its other edges.
The clamps are 10mm high and use an M12 cam screw. Each of the six clamping surfaces is a different distance from the centerline by 1mm as shown in the chart. Therefore, one Series-9 clamp can hold parts that vary up to 9.4 mm simpy by rotating the clamp to a different clamping surface.
- Serrated or smooth edges
- Heat treated and plated
- 17800 (N.m.) holding force
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The range of alu-Spann items covers semi finished materials, clamping elements, screw-jacks and complete fixtures for use on machine centers and for general applications in metalworking.
Clamping elements are:
made in high-tensile aluminium
comparable to steel for mechanical resistance
corrosion-free
non-sparking
non-magnetizable
lightweight – one third of steel
easy to machine thereby saving damage to tool
Standard:
clamping elements made of high-tensile aluminium alloy
clamping bases
extruded profiles for universal fixture bulding
T-slot plates
grid plates for machine pallets and tables
Custom built:
made to measure fixtures partly out of standard elements to avoid costly special design
Fixclamp:
multiple clamping system for series positioning on machining centres, tools or measuring machines
Hovercraft plates:
for use on lasers and for transport of workpiece
for use on aerostatic guided systems
applications in quality control, assembly and automated technology
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MLC 3000
This clamping set is self-centring with excellent concentricity. The extremely small outer diameter is space-saving and suitable for small wheel diameters. The spacer ring between the outer flange and the hub maintains the fitting position in the axial direction to enable exact positioning without a shaft collar. The push-off threads in the outer flanges are used for dismantling.
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Type : Material : Hardness : Surface Treatment RoHS CAD Data
SAQB 1018 Carbon Steel - Black Oxide Compliant
SAQM 1018 Carbon Steel - Electroless Nickel Plating Compliant
SAQA 6063 Aluminum Alloy - Black Anodizing Compliant
SAQW 6063 Aluminum Alloy - Clear Anodizing Compliant
SAQS 304 Stainless Steel - - Compliant
SBQB 1018 Carbon Steel - Black Oxide Compliant
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1. Rough adjust to within .25", then activate hydraulic functions.
2. Standard specifications
- Stroke Length .250" total (.0125" per jaw in dual clamping mode)
- 4,000 lbs. estimated maximum clamping force on the workpiece
- 7200-lbs. hydraulic pressure required to reach maximum clamping force
- Piston area .586 Square inches
- Volume .146 cubic inches for full (.25") stroke
- ¼ BSPP port fitting at end of lead screw
3. All dimensions of TV4/100 units remain the same with the exception of the following:
- Overall length 16.7" approx., with all extra material on the handle end.
4. Workpiece Clamping Limitations when using hydraulic slides:
- Minimum jaw closing when using soft jaw sets (P/N- SJS-100) .150 total .(075 per side in dual mode)
- Minimum jaw closing when using hard jaw sets (P/N- HJS-4 & SNJS-4) .80 total .(.40 per side in dual mode)
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SPEEDY hydratec - clamps hydraulically, releases hydraulically
- hydraulic double action for quicker mounting solutions
- extremely short clamping cycles, well suited for automated applications
- small, compact size
- adjustable draw in force up to 20 kN
- flexible possibilities
- low-maintenance
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Since 1992 we have developed and produced two different variants of our patented professional solution. In connection with the extensive offer of stop elements, work chucking fixtures, and positioning elements, you can erect very complex and modular devices in a very short time. The breadboard system, the screen lines, and the completely integrated fine scaling system allow both the precise clamping and adjusting, and to repeat the process very often. Thanks to our most recent innovation, the new positioning - and - clamping - tube, type "PSR", now both the effectiveness and the flexibility of the use of every screen boring of the original Demmeler 3D - clamping - system can be increased to 30 to 50 per cent. The diversity of our referential product of world - renown allows a broad variety of applications: Part of it are structural steel engineering, sheet metal working, robotics, mounting and measuring devices as well as laser welding, laser cutting, the making of prototypes, and body making.
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Low-profile clamps come in two basic models, one with a single-wedge and the other with a double-wedge construction. In addition, we offer a line of machinable jaw models for workpieces of irregular shape and a special model for casting and wire EDM applications
Standard models come with a hardness of 48-52 HRC and the jaws are serrated or smooth, depending on model. Both the wedge and the jaws are made of tool steel and are through hardened. Fastening operation involving one bolt (M5-16) ensures quick set up times.
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Advantages
- Pneumatic clamping with high forces
- Safety clamping RotoClamp Standard - if the air supply fails then systems claps
- The values of hydraulic clamping are reached and exceeded
- Low system costs in comparison to hydraulics
- Simple installation
- Compact design
- Suitable for all shaft sizes
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Bolts
Leveling Mounts
Screws
Micro Clamps
Studs
Nuts
Washers
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To reach a maximum on production output on your machine tool, we offer you a wide range of standard elements, or we design and manufacture your specific Cube or Monoblock according to your specifications and requirements, withhin an overall accuracy of <0.01 mm.
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MULTI-FIXTURE CLAMPS & STOPS
The MITEE-BITE Multi-Fixture Clamp offers increased versatility through its unique riser clamp design.
- Provides flexible set ups for hard to hold parts
- Works in both plates with tapped hole layouts or T-slot configurations.
- Can be mounted vertically or horizontally.
- Stops locate workpiece for repeat positioning.
- Larger sizes are ideal for mold shop applications.
- Tapered mounting slot prevents movement when clamping pressure is applied.
- Steps, as well as end faces of flat stops, are precision ground.
- MITEE-BITE also offers clamps and stops without a rest pad. These are designed for contacting a part at a higher point when the workpiece is resting on the table.
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The newcomer in the Ortlinghaus line of products for press drives is our hydraulically actuated form - fit linear motion lock, featuring electronic monitoring. This WORLD NOVELTY is used to lock the press ram regardless of it`s current position and can be integrated into the clutch itself. The activation of the linear motion lock can be implemented into the press control or can be activated by the machine operator from his panel. This easy to operate lock presents a maximum amount of safety for manual work within the area of the ram of presses and is regarded as a vital component for modern on the job safety.
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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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Active without pressure – flat design:
The Clamping Element for torque take-up with spring-loaded energy storage TP
The TP series is a pneumatic clamping element for torque motors or for rotational axes.
It works with a newly developed spring-loaded energy storage system.
Torque take-up occurs inside the TP which excludes wear on the driven shaft.
TP achieves high holding torques at a pneumatic opening pressure of >4 bar.
Due to high rigidity, positioning accuracy is exact in use.
The zero maintenance TP is suitable for shaft diameters of
Ø50 to Ø320 mm.
It is characterised by easy assembly and a flat design.
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Active without pressure - compact and powerful:
The Clamping and Braking Element with spring-loaded energy storage UB.
The UB series combines the technology of our BW, TK and MB series. The rigid housing and central position of the wedge slide gear achieve very high supporting forces. The mounting hole template enables the BW, TK and MB series to be substituted. The UB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
This arrangement of three pistons connected in a line allows use of a stronger spring at 5.5bar.
The stronger spring-loaded storage permits holding forces up to 9,000 N. Positive fit contact sections mounted within a strong casing guarantee high axial and horizontal rigidity.
The UB series is designed for braking on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
In order to exclude damage from contamination with chips (chips between contact section and linear guide), the elements can be fitted with original seals (seal kit) from the respective linear guide manufacturer and longitudinal seals as accessories.
When used in harsh work environments or with cooling liquid, the seal kit should be used as well.
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