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The KEM Deburring device has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburrer and chamfering special and bevel pinions.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools. |
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SA-76NC + BDB-70
EXTREME SPEED TUBE CUTTING & DEBURRING MACHINES
HIGH PRODUCTION, FLEXIBLE AND i2® SYSTEM
SA-76NC + BDB-70
SA-76NC sawing device can connect to BDB-70 double tube ends duburring machine. Besides the high speed cutting functions of SA-76NC, SA-76NC + BDB-70 has extreme speed in cutting, even has high speed in loading, feeding, transporting and deburring.
The powerful and competent cutting line is capable of cutting various shapes of profiles such as round tube, rectangular, square and oval tube. As well as the working capacity of SA-76NC + BDB-70, the round tube can up to 80mm, and square tube is 70x 70mm.
( Pipe Bender - Tube Bender - Tube Bending, Pipe Bending - Bending machine supplier - Tube bending machine, Pipe Bending Machine - Industrial circular saw - Sawing Machine - Cutting machine manufacturer - Chamfer, Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Bevellers, Deburring Machines, CNC Tube and Bar Manufacturer of machining center, HSS professional saw blade ) |
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Professional brush Deburring
Extreme Speed Double Tube Ends Deburring
The BDB-70 is capable of deburring various shapes of profiles such as round, rectangular, square and oval tubes. Extreme speed and high efficiency. The specific “V” shape professional guides way can rotate the Square and Rectangular tubes and deburred . And “Flat” guides way for Round tubes. Built –in the Air Blowing system for cleaning the outside and inside of the tubing.
The working capacity of BDB-70 is up to 76mm for round tubing, and 70mm x 70mm for square. May connected to SA-76NC be an Automation Cell ( SA-76NC+BDB-70). The process of SA-76NC+BDB is from Automatic Loading, Feeding, Cutting, Deburring and Air Cleaning.
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending machine manufacturer - Tube rolling machine - Pipe Bending Machine - Circular saw manufacturers - Sawing machine - Cutting line - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Bevelers, Deburring systems, CNC Tube and Bar Machining system, HSS professional saw blade ) |
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The KEM Deburring equipment has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for fetling and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools. |
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| Gleason-Hurth ZEA 4 Rotary Deburring system is designed for the dry-deburring of disc-type workpieces of up to 280 mm and shafts with 400 mm length. The funnel shaped machining area ensures ideal chip disposal. Advantages of dry deburring include the deletion of workpiece dry cleaning and health hazards due to oil addition, excellent environmental conditions, simple and easy chip disposal and cost savings without oil. Machine is also available for wet processing. |
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The deburring machine allows fettling, the removal of rough edges from endless profiles in record time in the quickest and simplest way, with finishes that are hardly comparable to conventional methods. A rotating professional brush cylinder undertakes this task simply by resting the part on a support and drawing it near for a few seconds. Furthermore, the deburring machine provides added value as it offers the possibility of working with different types of profiles: tubular, rectangular, hollow, sheet, etc. We therefore have a simple but versatile machine that allows a reduction in man-hours and improved quality of the finishes.
CHARACTERISTICS
Sturdy and contained weight electrowelded steel frame
The deburring machine frame has different places that are perfect for keeping spare parts, tools, etc.
Steerable and lockable wheels for easy displacement of the deburring machine to the most suitable place of work at any moment
The different adjustment elements between the support of the part and the brush cylinder are easy to adjust.
Wear of the brush cylinder is compensated by movement of the brush protection
Quick and simple to handle
Minimal maintenance.
Controlling circuit and operating controls equipped with all necessary safety features.
OPTIONAL FEATURES
Support for deburring parts with a special geometric shape
Templates to aid deburring parts with a special geometric shape
Outer casing protecting the moving brush, fitted with a threaded handle (in conjunction with a limit switch that prevents any moving elements of the deburring machine from operating when the protection is open).
Emergency stop push-button connected to a motor-operated brake, which reduces the machine stop time.
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| Bewo deburring machines can be supplied with a manual or automatic feed. The automatic feed is the most popular choice, allowing the deburring machine to be installed in-line with the full range of Bewo automatic circular saws, saving many man hours and making automatic cycling possible. The DB-90 has 300 mm diameter professional brushes with a length of 600 mm. Bewo deburring machines are designed to deburr round, square and rectangular tube. |
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The machine is designed for the brush-deburring of items such as end-mills, professional gears and cutting tool supplier holders. It consists of a base with large covers and is built around a rigid steel frame to minimise vibration and extend its operational life. The large front accessible covers are pneumatically driven and internal professional lighting facilitates professional maintenance.
The objects to be deburred are pneumatically clamped in the centre of the machine by means of a professional chuck. The three brushing units that are situated on the circumference of the chuck can then be positioned according to how the machine has been programmed.
The chuck either rotates or indexes during deburring but may also be moved in or out enabling the deburring of long work pieces, such as professional drills.
PROFESSIONAL CNC operated axes professional control the high precision brushing of a work piece.
This machine automatically measures the diameter of the professional brushes in order to compensate for brush wear whilst being equipped with an electronic control system whereby the operating professional panel acts as an professional interface between operator and machine. The control feature of the 3BIPS stores the programmes created for all of your various work pieces.
The machine can also be adapted to an automatic loading/unloading system.
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Europe’s largest manufacturer of balancing weights for all types of automobiles produces 20 to 25 tons of these weights per day; in sizes varying from a minimum of 20 by 14 by 10 mm to a maximum of 160 by 18 by 3 mm. Legal requirements forced the company to change from lead as basic material to zinc diecasting. This change required the purchase of a new deburrer system. This system needed to guarantee fast and complete removal of burrs without damaging the part and also ensure “batch integrity”, i.e. the machine must be completely unloaded at the end of the blast process for a given parts size. Because of the multitude of different parts, it was critical to ensure that the different parts did not mix. This machine has a high capacity of 7200 parts per hour, and it is a continuous feed system which can easily be integrated into the overall manufacturing process. The RMBD's ease of maintenance is another big advantage. The parts transport system is positioned on special rails and can quickly and easily be removed from the machine housing. This reduces the time requirements for maintenance to an absolute minimum. These two features, namely the continuous, in-line operation, and the time saving and cost-effective maintenance, convinced the customer to choose the RMBD 300.
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Ecoline
The compact ECM unit for series production
- Cost-efficient model
- Space saving
- Completely enclosed units
- State-of-the art control system |
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Electrolytic Machining and Deburring - (ECM/ECD)
A highly accurate, repeatable deburring and material finishing process for medium high volume, high value added applications.
Electrolytic Machining, is a targeted metal dissolution process that applies an electrical current to the tooling and workpiece, while flowing an electrolyte between both surfaces, to dissolve unwanted metal. Electrolytic deburring and surface polishing is capable of producing very tightly controlled edge radii, and surface finishes, down to 5 µinch (.012 micron) Ra. Typical processing times are as fast as 10-30 seconds for most applications.
Whether burrs are internal or external, aluminum or steel, cast or machined - Extrude Hone has the solution to satisfy every deburring need, providing accuracy and precision in any volume. |
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PETER WOLTERS is a world leading manufacturer of high precision system tools for individual applications in fine grinding, honing, lapping and polishing of flat workpieces. The product range is completed by combined grinding and professional brush fetling systems. which have been developed for the final surface optimisation of fine ground, fine blanked and stamped workpieces as well as special precision parts with defined edge radiusing.
The FE 700 L system is indicated by the following features:
·The linear finishing system FE 700 L is available as a stand – alone application as well as a fully automatic application combined with an PETER WOLTERS AC microLine® machine.
·The basic machine is equipped with a special sealing system between the drive/control section and the work section. Due to this fact the maintenance intervals, maintenance times and set-up costs are minimized.
·Options like the fully automatic tool wear and pressure control guarantee a constant process quality at a high level.
·Further options as automatic loading, flip over device and unloading systems are available. Also part of this is a central adjusting device which ensures short change over times for other workpiece dimension.
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Tool post industrial grinders are used when the working part does not fit onto a normal manufacturer of grinding machine and the grinding operation must be in good and accurate quality: The grinding operation on large and bulky work pieces, the grinding of single parts, where the use of a grinding machine use does not make sense. Other applications include the exact grinding of lathe clamping jaws, the grinding of turbine blades in maintenance shops or the grinding of rubber wheels on lathes manufacturers.
The high quality units are produced by H. URBEN AG in Inkwil, Switzerland. The company is ISO-9002 certified and has a long tradition in the production of high quality mechanical work.
Characteristics: Compact vibration free construction; Quick adjustment of center height by
means of a swiveling manufacturers of spindle holder; Universal precision grinding spindle type L
(also as standalone available); Accessories for external and / or internal grinding; Spindle greased for lifetime; Automatic compensation of axial play of
manufacturer of bearings in spindle; Standard version for right hand motion (left hand version available upon request).
A large selection of internal grinding arbors, spring collets arbors, grinding wheel specifications for external and internal grinding, is available to make the ES tool post grinders a real universal grinding attachment. |
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the loeser car rim deburring device deburrs the inside and visible outside of the wheel via specially shaped professional brushes. burr which occur when the rims are machined can easily be removed.
sget in contact with us. we have the tailor-made deburrer system for you:
fully automatic,
for manual loading and unloading,
for brushing of one or both sides of the wheel,
for deburring of wheel centers,
for improvement of the surface.
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| The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburrer and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical professional bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames. |
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Thermal Energy Method (TEM)
The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburring and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames.
Excess oxygen in the chamber combines with the vaporizing burrs to produce an oxide powder. As the oxidizing burr reaches the main body of the workpart, the temperature drops rapidly and stops the process. The oxidation is of very short duration; long enough to transform burrs and flash into oxide powder but not long enough to change workpart dimensions or metallurgy. Oxidized powder from the burrs is redistributed over the workpart and containment chamber which can be cleaned away, if necessary, with virtually any Aqueous (water-based) cleaning solution.
In summary, TEM is a rapid, low cost, high production process that has the unique ability to remove burrs and flashing without affecting adjoining workpart surfaces. Depending on workpart size, a million or more parts can be processed a month in a single TEM machine. |
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Three variants with countless possibilities
Our range of conventional deburring systems includes highly automated transfer systems, ready-to-install deburring modules and centerless deburring systems. With these three variants we cover all possible tasks in the field of mechanical deburring. |
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Flexible, precise and efficient – even with changing task definitions
Short product life cycles make high demands on the flexibility of deburring systems. The perfect solution: modular KADIA deburring professional robot cells ensure simple adaptation to varying tasks and parts.
Flexibility to the ultimate
The make of robot used can be freely selected by the customer
Parts are fed in by wheel conveyor or gantry system, depending on customer preference
Designed to customer requirement for dry or wet operation with oil or emulsion
Different system concepts depending on workpiece size and cycle time
Combinable with conventional transfer deburring machines to form hybrid deburring systems. This possibility extends the processing flexibility of the robot with the advantages of axis guided machines (short cycle times, exact positioning for long travel distances etc.)
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DEBURRING MAX 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 28 KG
STANDARD VOLTAGE 230V 50Hz 1PH
MOTOR POWER 0.18 KW
DIMENSIONS L x D x H 350 x 350 x 320 mm
REVOLUTIONS/MINUTE 50
INT./EXT. DEBURRING TOOL 6-42 mm included
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