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LABDRYER type «LTE», for all drying, setting and thermolising processes.
Owing to its minimal space requirement, the «LTE» can be used both in mill laboratories and in research institutes
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In these plants, the accrued sludge is dried with compressed air, when cellulose or diatomite earth is used as filter aid in precoat filters.
Thus, the dried sludge contains only between 10 and 30% rest humidity.
It can be evacuated easily together with the rest of the industrial waste.
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• Blower air wipe and air knife systems are designed for any wire size and speed
• Eliminate expensive compressed air and reduce energy usage by 75%
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors..
The number of manufacturing applications suitable for air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making seals for car doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting oil used in the production of threaded metal rods can be blown away by an air knife.
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• Blower/air knife systems engineered and "Guaranteed" for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic compact Blowers 3-50 Hp (2.2 - 37 kW)
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min)
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product
change over.
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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Paxton's technical design team is second to none. We will expertly design the optimum system for your needs, and will provide a quotation for a complete Air Knife system with Paxton blowers, ready for installation.
Following are some of the key factors we consider
in the design of your Air Knife system:
The Air Knife system's objective(s).
Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
Product temperature.
Speed of the line.
Arrangement of product or material on conveyor, i.e., single file, rows, etc.
Dimensions of product(s) involved.
Description of surfaces, including cavities and difficult areas.
Conveyor dimensions.
Temperature limitations, and heat sensitivity of materials.
Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
Types of fluids involved (wash, rinse, treatments,
coatings, acids, plating or printing).
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AIR KNIFE KITS & AIR KNIVES FROM SECOMAK
Secomak have been producing solutions for industrial process drying and cleaning for over 80 years. During this time, we have developed the expertise, technology and products to solve almost any problem in this field.
Air knife kits
• For a wide range of industrial applications.
• Designed to ease installation, and requiring the minimum of maintenance.
• Offer lower eEnergy costs when compared with alternative methods of drying. Our systems can start paying for themselves within a matter of months.
• Available as an air knife kit for simple installation.
• Site survey and assistance available.
• Air Knives are available cut to size.
Testing Demonstration and test facilities
With a fully equipped demonstration facility we have all the equipment necessary to evaluate your process requirements. Process evaluations can be carried out on single or multiple products, and process specifications developed in conjunction with our customers. We also undertake site surveys and on site process optimisation.
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• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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ACI DRI-Line Systems remove and dry:
- trapped water from inaccessible areas such as under the crowns of beer bottles.
- water from the concave base of cans prior to ink jet coding.
- water from the necks and main bodies of bottles (glass and PET) prior to the application of sleeve and paper labels.
- water from the necks and main bodies of bottles prior to sleeve and paper labels.
DRI-Line Key Benefits:
- QUIET …designed to keep noise emmisions to safe levels
- ECONOMIC …upto 90% savings in running costs compared to compressed air nozzle systems
- RELIABLE…built in robustness ensures high reliability and long term system performance.
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With more than 80 years of experience catering to every industry worldwide, we have a wealth of experience to help evaluate and solve your unique industrial drying requirements. We offer :
- Onsite test facilities to evaluate solutions and preparation of dryness specifications.
- Performance guarantees, including after-sales continual monitoring of performance to specification.
- Special machines including mechanical handling equipment, for specific turnkey requirements
- A range of standard machines and options for common industry drying issues such as drying cans and bottles in the food and beverage market.
- Free site survey to assess your requirements.
Drying Specifications
We utilize our test facilities to assist in setting specifications for dryness. Clients then have a standard against which to measure performance .A turnkey solution can them be manufactured that meets the specification. Regular monitoring by our engineering staff ensure the machine performs to the set tolerance once in production.
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• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Rotary air knife and nozzle system (patent pending)
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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The air knives are used on the production lines to eliminate quickly and economically the impurities or moisture from the products manufactured and treated on these lines. One still often uses the compressed air for this purpose. Among all the uses of the compressed air, most ineffective is however blowing. Few users realize of the high power consumption and the exorbitant cost of the compressed air.
The air knives have important advantages in comparison with other systems of drying:
- Optimized Energy consumption
- Reduction of the maintenance costs
- Easy Installation thanks to their compact construction
There exist several system requirements of drying ACI, according to the product to be dried. This flexibility makes it possible to use the systems of drying in the most various sectors:
- Industries of bottling and racking
- Agribusiness industry
- Auto industry
- For the drying of lengthened or extruded products
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DESCRIPTION:
Hot air generators for carrying out drying processes at a low temperature.
There are two products ranges: MM-H and MM-HR
MM-H SERIES
Specially conceived for drying processes in which a big air volume and a thermal difference not superior to approximately 30ºC is needed.
MM-HR SERIES
It is similar to MM-H series, but the air aspiration is placed on the opposite site of the air outlet.
The equipments can be made in 3 positions according to the installation that must be carried out.
The main features are:
-Heating gas oil, natural gas or liquefied petroleum gases operation.
-Combustion oven with a performance of 90%
-Centrifugal fans statically and dynamically calibrated for their proper operation.
-Tubular structure painted with black-coloured priming.
-Insulated sandwich panels painted in the oven with RAL 7035 grey colour.
-Working thermostat and security thermostat or limiter.
-Electric panel according to European rules.
-Fastening hooks for an easy transport.
-Base equipment prepared for being connected to air distribution pipes.
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ECOSTAR INDUSTRIAL AND PORTABLE HOT AIR GENERATORS
Production as per DIN 4787-4788 and European standards
CE and other certificates
- Low emission values
- Silent operation
- Superior Design
- High efficiency
- High technology
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KCH offers a variety of dryers to handle the most severe thoughput requirements. Dryers are fabricated from stainless steel material, insulated with fiberglass insulation and covered with a light gauge stainless steel skin. These dryers can be heated by steam or electricity depending on plant conditions. All KCH dryers are equipped with centrifugal type blower to deliver required air volume to effectively dry parts quickly and include over temperature protection technology.
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The advantages of the Sandvik steel belt
are well known in the food processing
industry; indeed, many of today’s most
widely used techniques would not be
possible without them. In bake ovens,
they contribute the benefits of high
temperature resistance, easy product
removal from the smooth surface and
ease of cleaning. As meat cutting tables
they provide a hard, durable surface, total
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In general, after vibro-abrasion, the parts are wet and must consequently be dried.
Several solutions are then possible among those, the most used here:
- Vibrating driers of the series G
- Driers of series BF-HL
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Drying with hot air (controlled) of the boots, shoes and gloves. Disinfection system per ozone generator. Startup manual or programmable. Two speeds of heating. valves closing system on each tube. Time of drying: between 20 min and 1H30. Model for 5, 10, 15, or 20 pairs. Model 10 pairs for gloves.
230 V - 16A - 550 to 2200 Watts
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• Blower/air knife systems engineered and “Guaranteed” for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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WindJet Air Knife Packages, complete with knives, regenerative blowers and package accessories, can be configured to your exact specifications. We also offer WindJet (Low Flow Air Knives that use compressed air.
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Vrieco-Nauta vacuum dryers were developed from the already successful conical screw mixer line. The superior mixing quality of the Vrieco-Nauta mixers is utilized to efficiently present fresh product to the heated surface area. Heat is transferred into the product through a jacketed vessel wall causing solvents or moisture residues to evaporate. The entire vessel is run under vacuum to further aid in moisture removal by lowering the saturated vapor pressure.
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Whether the product is a wet powder or a slurry, specially designed feeders transfer the product into the dispersion section of the dryer. A high speed rotor disperses the product in the drying zone. An induced hot gas stream as high as 600 °C provides the energy for instantaneous evaporation of the moisture within the feed material. Evaporation capacity of the largest unit is over 6000 kg/hr. Dried particles enter the classifying zone at the top of the dryer and fine de-agglomerated particles leave the dryer outlet to be collected down stream. Coarse particles are rejected by the classifier and are returned to the dispersion zone for further processing.
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The Mikro-LGM long gap mill assures superior product quality and peak operational efficiency. Built upon the strength of Hosokawa's unparalleled experience in size reduction, thermal processing and classification, the Mikro-LGM long gap mill is designed to meet the exacting demands of a wide variety of industrial applications.
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