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Some of the features of these models:
• 4 different models:
NX3 (x-y-z): 400 x 300 x 300 mm
NX4 (x-y-z): 600 x 400 x 400 mm
NX6 (x-y-z): 1000 x 600 x 500 mm
NX7 (x-y-z): 1500 x 750 x 650 mm
• Machines designed to facilitate the automation of work of every kind, with lower outlay cost. They can incorporate a 40-position electrode changer (ø 51 mm – 2 inches).
• A newer, faster, more powerful ONA-S64 CNC, with Windows-based platform, enabling an Ethernet connection allows for reports on machines performance to be sent to mobile phone or PC.
• New function A-SPACE (Axis for erosion in SPACE). With this function, any programmable CNC erosion function (spheres, taper machining, orbital machining, vectors, etc.) can be carried out in any spatial direction.
• New module 3D SETUP that includes an extensive set of automatic measurement cycles (automatic balances in any direction of the space, a utomatic alignment of the axis-machine to the axis-piece, etc.)
• CNC with Expert Erosion System that ensures 100% performance without supervision (with surface finish to VDI =0 - Ra 0.10 µm).
• The mechanical design of the fixed bedframe allows wide travels on the X and Y axes, a high load capacity and high stability.
• Large cost savings. The filter fitted in the NX machines is totally automated and guarantees over 10,000 hours of operation with zero maintenance costs. Filtering quality is excellent (1 µm).
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| In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis. |
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ONA DB series
- New high-speed pulse technology, which allows to get the following results:
* Shorter machining times in jobs that involve very difficult flushing.
* More homogeneous finish on large surface areas (VDI 20 on 225 cm²).
* Very deep grooves can be machined, with the highest quality and precision guaranteed
(VDI 20 up to 100 mm).
- The Expert System featured in the generator of the ONA DB 300 models ensures totally automated production with one hundred percent performance and an excellent finish.
- Surface finish of up to VDI = 0. This machines include a high-performance generator in removal operations, while at the same time preserving the electrodes and allowing excellent performance in fine finish mode (up to VDI = 0).
- Subsurface injection function. A great aid to speed when the injection points required by a mould are being realized.
- Important savings. The filter featured optionally in the ONA serie DB machines guarantees over 10,000 hours in operation with zero maintenance costs. Filtering quality is excellent (1 micron). |
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| In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis. |
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| The performance data of the FA-S Advance Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-S Advance Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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Some of the features of these models:
4 different models:
AX3 (x-y-z-u-v): 400 x 300 x 250 x 80 x 80 mm
AX4 (x-y-z-u-v): 600 x 400 x 400 x 240 x 240 mm
AX6 (x-y-z-u-v): 800 x 600 x 500 x 500 x 500 mm
AX10 (x-y-z-u-v): 1500 x 1000 x 600 x 500 x 500 mm
- New easycut power supply for ultra quick cutting (500 mm2/min).
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- Submerged cutting technology. Greater flexibility even with the most complex applications.
- Fixed bedframe, so that the machines will accommodate very heavy workpieces.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- The Expert Erosion System effectively controls the cuttings process, automatically modifying the programmed parameters of the power supply, ensuring optimum machine performance at each stage.
- Automatic Strategy: a simple, effective tool for programming at the highest level, so that with a brief questionnaire the user, without much experience, can easily produce a technologically complex work piece.
- Implementation, in standard mode, of a system for feeding the wire prepared for the following spools: DIN 355 (45 kg), DIN 200, DIN 160, DIN 125, DIN 100.
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Some of the features of these models:
2 different models:
AF25 (x-y-z-u-v): 400 x 300 x 250 x 120 x 120 mm
AF35 (x-y-z-u-v): 600 x 400 x 400 x 120 x 120 mm
- New Easycut power supply for ultra quick cutting (450 mm2/minute with wire of 0.33 mm diameter).
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra).
- Maximum saving. 100% ecological ONA patented filter with zero maintenance costs.
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter. |
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| The BA8 wire eroding system can be applied universally and is particularly appropriate for your production. If automated, it works without an operator; three shifts per day, 365 days per year. Its reliability, capability and high availability are captivating but when matched with a sustainable reduction of your operating costs they become irresistible. The high-quality equipment, paired with the smallest space requirements are convincing too. High cutting speed and low unit costs are enabled by a high-power generator. The simple, comfortable, machine operation is supported by an automatic wire threading system for wire diameters from 0.1 to 0.3 mm as well as an absolute measuring system. This high user-friendliness allows eroding time to be utilised to the maximum |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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Die sinking by EDM of molds - quicker, more accurately and more economically.
Production cell for the fully automatic die sinking by EDM of single and multiple component tools, multi cavity tools and hard metal dies. |
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| Even finer structures, even better surfaces - the PA20 high precision eroding system helps you to achieve these important market equirements. You can rely on the proven, long-life quality of Mitsubishi as it satisfies the highest demands with a robust machine design paired with high-tech components. Machine innovations include the digital drive system, the intelligent 64 BIT CNC control system as well as the newly developed temperature stabilisation system and the liquid level monitoring system. This is why the PA20 is ready to help you gain greater productivity. |
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| It can be universally applied and permanently reduces your operating costs: the EA12-V series. On account of its reliability, capability and availability, it is one of the most sought after erosion systems in the world. Its high-quality design and multifaceted technological innovations are equally as persuasive. The newly developed high performance FP80V generator provides the highest productivity and best results on the work piece. The generator's strengths are fully utilised with regard to the processing of tungsten carbide - even with standard copper electrodes. The combination of the lowerable working tank together with the optional left/right hand placement of the generator/control cabinet, makes automation as flexible as possible. The EA12-V which is constructed with a solid, cast steel frame also has a digital direct drive as well as an absolute measuring system. In addition, the EA12-V is equipped with a direct linear way measuring system that guarantees consistent precision. |
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| The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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| The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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Microfor FP1
Designed for flexible and batch production, the
FP1 is a one spindle machine available with
the EDM technology or a high speed drilling spindle.
Main topics:
For batch flexible production
Cylindrical and shaped holes from Ø 0.050 to 1,8 mm
Command based on industrial PC
Specific technology of micro EDM
Rotation of the electrode while machining to optimise quality and drilling speed
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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Electric Discharge Machine ZNC-EDM
ZNC-EDM 650 shown
Lost-Cost Entry-Level Electric Discharge Technology
PC controllability (except EDM 210) facilitates work parameter adjustments and supports advanced machine functionality
icludes a database to manage work parameters for various materials, which can be optimized according to user
requirements and experience
user-friendly Windows user interface minimizes training time and ensures an easy and safe application
all parameters with infinitely variable adjustments |
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ONA NX series with modular design:
• Over 40 different models of large die-sinking EDM machines:
• The large scale ONA NX series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
• This new series utilizes pre-built axes modules to drastically reduce machine assembly time.
• Each customer can get a custom system for the same price and lead time as a standard machine.
• Manifold configurations of X-Y-Z travels:
- X travel: 1500, 2000 or 3000 mm
- Y travel: 750, 1000 or 1500 mm
- Z travel: 650, 800 or 1000 mm
• One or two heads commanded by two independent CNC generators. This allows the possibility of eroding two cavities simultaneously and independently in a big workpiece.
• Highly rigid mechanical structure constructed Mehanite cast
• Fixed bedframe machine that allows work pieces up to 15.000 kg (33,000 lb).
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NC-Controlled Precision Electric Discharge Machine with high machining speed
stringent and precise linear guides, preloaded ball screws and DC drives on all axes ensure maximum machining accuracy
space-saving C-frame design
U axis and V axis for machining of tapered parts
large database stores machine parameters for machining of a wide variety of materials including copper, steel, aluminum and carbide, to simplify your work
parameters can be recalled and modified during eroding
CNC control allows preparation of next task during the current eroding operation |
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Our larger range of machines ideal for cooling hole production in blades, vanes and shrouds. Machine axis configurations ranging from a single axis to six axes using high frequency, low inertia brushless D.C motors and optical encoder feedback devices.
- Fabricated steel machine base and column
- Integral generator and control system cubicles
- Windows based operator interface
- T.P.M. software
- Signature analysis
- Remote Process Monitoring (DAX)
Control System
- Digital servo technology for both machine and EDM axes giving repeatable performance and response
- Standard part programming language using familiar M & G codes
- Windows based operator interface
- Large Hard Disk capacity for storage of part programs
- Generator programming integrated into CNC operator interface for single point of entry programming
- Distributed I/O system using INTERBUS™ technology vastly reduces machine wiring, greatly simplifies machine maintenance, and improving reliability
- IEC1131 compatible PLC programming of machine and automation using ladder statement-list and 3 other available languages. PLC may be programmed and monitored on line via external PC connected via a standard serial link and using a Windows compatible "front-end"
- Servo tuning software to maintain optimum axis performance of the EDM head
- EDM Servo parameters may be automatically updated relative to specific tooling of part programs
- Servo tuning software with graphical display available |
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MACHINE UNIT FEATURE :
- CAD design and high precision structure.
- FC-30 casting made from Furan No-Bake Molding system.
- Base, Saddle, Column and Spindle are with synchronous boring to keep the highest precision.
- GRUNDFOS horizontal pump made in Denmark.
- Movement surface with TURCITE.
- X and Y axes are constructed with V-Shape and Fiast sideways.
- High precision and strength Quill assures excellwnt eroding.
- Hardness heat treatment and high precision frinding worktable assure structure precision and life.
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The development of the latest machining strategies and advancing electronics has produced a new generation of high performance wire EM machines.
The continually changing requirements for finer surfaces and reduced machining times are being fulfilled more and more nowadays. |
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