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The RC series centerless grinding machines can be used for infeed grinding and thrufeed grinding to ensure accuracy, high productivity in workpieces with diameters between 1 mm and 50 mm. Automatic loading and unloading attachment is convenient to operate and reduce cost. The main features are as follows¡G
- The grinding and regulating wheel spindles are made of high quality alloy steel (SNCM-439), and treated through: normalized, tempered, carburized hardening, sub-zero treatment, and then follows the precision grinding process which can greatly enhances spindle life and stability guaranteeing deformation free performance.
- The unique hydrostatic bearings of the grinding wheel and Roller and Ball Bearing of regulating wheel can reduce the metal friction.
- The machine base is manufactured from high quality Meehanite cast iron and analyzed by advanced Finite Element Method (FEM). Along with vibration stress release, these outstanding structural features assure high strength, maximum damping capability, and longer service life.
- Total solution. Automatic grinding process design.
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Ultra GU-3250CNC is the ultra design for both eccentric and non-round grinding.
The Granite mineral-casting machine base with box-style hydrostatic slideway allows no metal contact and higher feedrates, resulting in long machine life and excellent damping behavior to increase ground parts quality. The favorable thermal behavior of Granite extensively compensate for temporary temperature fluctuations, resulting in high dimension accuracy at all times. FANUC 31i controller can deal with in-feed movement in nanometer. The angle encoder for C-axis can give feedback to the controller, allowing precise control for non-round grinding.
Applications include eccentric grinding, polygon grinding, camshaft grinding and crankshaft grinding etc.
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37/47/5750 Modular Series External Thread Grinding Machines
Built as a modular range of machines, based on thread length, the Matrix 3750 /4750 / 5750 employ the latest innovations in CNC technology.
This unique range of external thread grinding machines have been specifically developed to reduce downtime and increase productivity. Highly sophisticated, yet simple to use and set up, it makes the precision grinding of a wide range of thread component lengths quick, simple and highly efficient – from screw plug gauges, measuring instruments, worms shafts, to 2.2 metre precision ball screws.
All models are built from single piece high quality seasoned cast iron base, generously ribbed for maximum rigidity.
This range of multi-axis CNC machines have been developed to reduce down-time and provide simplified setting for the production of gothic arch or radius form ballscrews and almost any other type of thread and worm grinding application.
The 37/47/5750 machines are widely used in the Gauge & Tool industry, Automotive Industry, also Ballscrews and other high volume threaded component parts, i.e. gears and worms.
Features
Diamond Roll/Disk dresser.
Electronic gearbox
Rigid cast iron base.
Programmable pitch-shift
Interactive, user friendly operator interface
Ease of set-up
Programmable lead correction
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The S120 is a compact internal grinding machine with cross-slide design for up to 2 internal grinding spindles. The machine enables productive machining of components with an external diameter of up to 50 mm and is suitable for small series production as well as for use in production systems. The extensive range of internal grinding spindles and special internal grinding modules provides the ideal basis for modular configurability.
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The basic concept of the S12 with a distance between centres of 150 mm, a height of centres of 175 mm and a grinding wheel diameter of 500 mm has been targeted at precision without compromise.
The heart of the machine is a asked on high precision positionable linear motors completely new, patented drive/guide system b. The extremely rigid slides with hydrostatic bearings are magnetically pre-tensioned. The in-feed movement can be programmed in 10-nanometer steps.
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The S20 is designed for the grinding of workpieces in individual as well as small and large series production operations. It is ideal in all sectors where small precision components are produced. It is very easy to operate and the machine can be reset within a very short time.
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Ultra GU-3250CNC is the ultra design for both eccentric and non-round grinding. The Granite mineral-casting machine base with box-style hydrostatic slideway allows no metal contact and higher feedrates, resulting in long machine life and excellent damping behavior to increase ground parts quality. The favorable thermal behavior of Granite extensively compensate for temporary temperature fluctuations, resulting in high dimension accuracy at all times. FANUC 31i controller can deal with in-feed movement in nanometer. The angle encoder for C-axis can give feedback to the controller, allowing precise control for non-round grinding.
Applications include eccentric, polygon, camshaft, and crankshaft parts grinding, etc
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Twin grinding spindles configuration for internal and cylindrical grinding in one machine to eliminate repetitive chucking error of workpiece.
* Upgrading production efficiency up to 40%! Without changing workpiece from internal grinding to cylindrical grinding.
* Guarantee accuracy, circularity and concentricity! Without repetitive chucking error of workpiece.
* Cost Down for equipment investment! One machine can meet your requirement of internal and cylindrical grinding.
* Maximum 10 faces grinding in one cycle.
* Automatic design is suitable for mass production.
* Maximum cylindrical grinding diameter: ø 320 mm
* Range of internal grinding diameter: ø 6 - ø 120 mm
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The S33 is designed for the grinding of medium-sized workpieces in individual and large series production operations. It can be automated and is especially suitable for use in the tooling and precision mechanics sectors, for example. With the various accessory kits, such as measuring control, balancing system and gap elimination, it can easily be adapted to new grinding jobs.
Distance between centres of 650 (25.6") or 1000 mm (39.4")
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The GU Series are compact universal cylindrical grinding machines by PARAGON, and can achieve up to 0.1 µm positioning accuracy. They are suitable for long, multi-steps, and profile cylindrical grinding. Along with the optional internal grinding unit attachment, they provide more flexibility and offer the best choice for your needs. The main features are as follow:
* Grinding wheelhead spindle with unique Hydrostatic Bearings
* Multi-function, high roundness Workhead
* Hydraulic and manual adjustable Tailstock
* High rigid Machine Base with Hydrostatic Lubrication on guideways
* Heidenhain sub-ìm Linear Scale with closeloop feedback.
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The S31 is designed for the grinding of workpieces in individual as well as small and large series production operations. It can be automated and is - thanks to its universality - especially suitable for use in the tooling and aerospace sectors, for example.
Centre height 175 mm (6.9"), Centre distance 1000mm (39.4")
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Camshaft Grinder: SN-Series
This is the camshaft grinder for prototype and batch production. A choice of different frame sizes provides - for each application - the most advantageous option to suit individual workpiece geometries.
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HIGH PRODUCTION CYLINDRICAL GRINDING MACHINES CG / PG
Large capacity wheels.
Automatic loading.
Multidiameter in-process absolute gauging unit.
CNC controlled tail stock.
Hydrostatic technology.
Medium / large size batches.
Automotive components.
Flexible production.
PG CG
Distance between centres (mm) 1000 1000
Height of centres (mm) 225 125
Max. Admitted weight (kg) 125 500
Wheel size (mm) 610 x 80 (160) 760 x 100 (250)
Wheel peripheral speed (m/s) 60 / 80 60
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HIGH PRECISION CENTERLESS GRINDING MACHINES
Wide range of centerless grinders for high precision and production jobs that have been designed to easily incorporate peripheral equipment such as loading systems, measuring equipment and
coolant systems.
E - 301- 305 - 318 -327
Component size (min-max) diam. (mm) 1,5 - 250
Grinding wheel dimensions (mm) 325 x 125 - 650 x 500
Main motor power (kW) 7,5 - 75
Gross weight (approx.) (kg) 1800 - 16500
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Centertype grinding machine heavy duty with movable heads
for processing of round rods, bars, shaps, mill products
adjustable grinding presure
heigh though speed
programm contolled adjustment of diameter and lenght
stations for grinding, brushing, polishing
Diameter range: 70-500 mm
Length: 1200-14000mm
Max weight: 10000kg
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PreciGrind 2000
outer diameter (OD) – range
inch 0.020” - 0.315”
metric 0.500 mm - 8.000 mm
(larger size available upon request)
bore diameter range (for guiding wire)
inch 0.004” - 0.236”
metric 0.100 mm - 6.000 mm
(larger size available upon request)
maximum part or “chain of parts” length
inch 35 1/2”
metric 900 mm
grinding wheel dimensions (standard)
inch 1A1 7”x 3/4”-2 3/4” x 1 3/4”
metric 1A1 175 x 20-70 x 45 mm
(other dimensions are available upon request)
automatic process control (NC)
Siemens S7-200 step-motor
electrical specifications
voltage 200V - 230V
frequency 50Hz - 60Hz
dimensions
inch (LxHxW) 75” x 79” x 32”
metric (LxHxW) 1900 x 2000 x 800 mm
weight
290kg / 640lbs.
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KEL-VISTA – The economical universal CNC machine
KEL-VISTA – The machine offering an optimal view on the grinding process, economical, innovative in set-up and operation.
Designed for use in highly demanding tool- and mouldmaking, in machine and prototype construction, in maintenance workshops, laboratories, for economical small and medium batch production, or, in other words, wherever flexibility, precision and cost-effectiveness are indispensable.
The KEL-VISTA is designed to be a cost-effective CNC-alternative to hydraulically-controlled cylindrical grinding machines. Programming knowledge is now no longer necessary, thanks to the simple, user-friendly Kellenberger menu-based programming. The KEL-VISTA has been very compactly designed with coolant tray which is separated from the machine base, an integrated transport system and swivelling upper table. The swivelling workhead is suitable for grinding between dead centres and for chucked work, is a further example of the machine’s progressive design. The thermally-optimized bearings guarantee the highest roundness and dimensional accuracy.
High lights of the KEL-VISTA
Excellent visibility of the grinding process
Due to the ideal arrangement of the viewing windows and centre height.
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Cylindrical grinding machine CNC with head swivelling for right and oblique diving.
The TOYODA "Select G" is a multipurpose machine offering a great flexibility of machining for small and average series with one very
utmost precision.
Its principal characteristic is to offer a right and oblique diving,
configured very easily by the user and who allows the realization
varied work.
The change of configuration, from the mode plunged oblique with right diving is obtained by swivelling of the head carries grinding stone.
Only one machine replaces two grinding machines!
Patented pin TOYODA STAT® BEARING with hydrostatic technology
ensure an unequalled precision and an exemplary reliability.
Numerical control TOYODA GC50 on basis PC offers an interface
convivial and intuitive, programming simplified thanks to cycles
of correction canned and an automatic raising of grinding stone.
For a detailed description and supplements we invite you to consult booklet pdf in appendix or to contact us.
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VM 300
Large capacity grinding machine and production centre
The various versions of the range permit to propose toolroom grinders as
well as machines adapted to large batch production.
- Short components can be held in a chuck or centreless system, long workpieces are held in steadyrest.
- Manual or automatic loading/unloading.
- The turret may be equipped with 4 spindles, allowing internal and external grinding operations to be made. Precise indexing by curvic coupling (HIRTH gear).
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7050 Large Capacity
Matrix 7050 CNC Controlled Large Capacity Travelling Head Thread Grinding Machine, primarily for the production of High Precision Gothic Arch or Radius Form ballscrews and leadscrews. The type 7050 machine is a fully CNC controlled large capacity thread grinding machine. The infeed axis, wheelhead, longitudinal axis and workspindle are all driven by mechanically independent A.C. servo motors.
Features
Combination Roll/Disk dresser.
Electronic gearbox
Rigid cast iron base.
Programmable pitch-shift
Interactive, user friendly operator interface
Ease of set-up
Programmable lead correction
5 Axis digital servo system
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6950 & 6960 Internal Thread Grinding Machines
Specifically designed for the precision grinding of complex thread forms, the Matrix range of Internal Thread Grinding Machines make the production of even the most proportionally difficult products easier to grind.
Capable of producing components of the highest quality with the minimum floor to floor time, these machines have been proven in the most demanding environments, the Matrix 6960 is widely used for example in the manufacture of API and ring gauges in the gauge industry, and volume production of nuts for steering assemblies in the automotive industry. The Matrix 6950 having a special high helix is specifically designed for the precision grinding of ‘long lead/ligh helix' components and therefore is most suitable for the manufacture of precision ball screw nuts.
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Hydrostatic guides in the X- and Z-axes, combined with strict separation of the machine base from components which generate heat or vibration, provide extreme accuracy. Also includes many new features. Some NEWS at a glance:
- Panel
- Heidenhain GRINDplusIT CNC Control System
- X-Z-C-axes feature more powerful drive motors
- KEL-TOUCH
- KEL-BALANCE
- In-process gauging systems Movomatic or Marposs
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New generation grinding machine model LG-400 equipped with GRANITE bed, axes driven with LINEAR MOTORS and wheelheads and workheads with BUILT IN motors technology. It is a grinding machine for, both, low and high speeds (120 m/s) for grinding with diamond and CBN wheels, and contouring processes.
The machine is prepared for quick loading by means of an integrated gantry loader, developed by Danobat as well as the option of integrate a load/unload robot.
Length to be ground 400mm
Height of centres 150 mm
Max. admitted weight 80 kg
Wheel size 500 mm x 80 mm
Wheel peripheral speed 60/120 m/s
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TSCHUDIN T 35
The modular cylindrical grinding machine for production, for the most varied applications in the production of medium and large series. Hydrostatic guides and a large application range, from small integrated handling up to complex systems with autonomous cells. The production machine with synchronous processing, prism and rod grinding, and integration of additional operations. Distance between centers up to 400 mm, height of centers 175 mm, weight of workpieces 150 kg.
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3050 External / Internal Grinding Machines
We have recently launched our new smaller capacity 3050 model which can be manufactured in either an external or internal version
The 3050 compliments the already successful range of larger precision thread grinding machines. This machine has been specially designed having such a capacity that it can be used for many varied components in diversified industries such as, Gauge, Automotive, Aerospace, Medical,
Oil & Gas, Food, Electrical, and is suitable for any industry where high precision threaded components are required.
Features
Electronic gearbox
Programmable pitch-shift
User friendly operator interface
Ease of set-up
High-Helix capability
5 Axis digital servo system.
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UNIVERSAL VERTICAL GRINDING MACHINES DAN-VTG / IEV
High capacity vertical grinding machines.
Internal/external or coordinate grinding.
Portal type structure.
Linear technology.
Multifunction machine, turning and grinding.
Axe B with possibilities of up to 3 spindles.
Aircraft engines stators, wind turbine gears, maritime transmission gears, lead screws.
DAN-VTG IEV
Grinding diameter (mm) 500 - 1500 600
Grinding height (mm) 500 - 1500 400
Nr. of spindles integrated In the “B” axis (Nr) 3 2
Wheelhead power (kW) 24 17,5
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URS external cylindrical grinders are characterised by a high degree of
universality and ease of use.
Length between centres 400 mm
Centre height 100 mm
Motor output 3 kW
A large number of special fittings ensure effective solutions for a wide range of grinding assignments.
The machines are suitable for external cylindrical and internal grinding.
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- Modular Wheelhead variants:
UR, R.
Centre height: 175 mm
Distance between centres: 600 or 1000 mm
- UR-Wheelhead for external, internal and face grinding in one set-up. Fitted with a high-resolution B-axis, as standard.
- R-Wheelhead for external cylindrical grinding.
- C-Axis on workhead for grinding of profiles
and threads.
- Rigid internal grinding attachment for UR-Wheelhead for use of HF-internal grinding spindles.
- Hydrostatic guideways for Z-and X-axes movements, as standard.
- Various software packages such as for the generation of dressing programmes (profiling of grinding wheels).
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URS 400
Universal cylindrical grinder
URS external cylindrical grinders are characterised by a high degree of
universality and ease of use.
Length between centres 400 mm
Centre height 100 mm
Motor output 3 kW
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Automatic Wire Grinding Machine
Description
The WireGrind 2500 was developed for grinding conical/ cylindrical wires. It can be used to manufacture the tool for the unique honing process, the tapered wire used on the FineHone 600 and on the acuwire-L.
Technical data
Range of O.D. to be processed 0.30 - 2.00mm
Cooling system integrated
Air pressure min. 4 bar
Dimensions (LxHxD) 1250 mm x 1000 mm x 1250 mm
Net weight 250 kg
Command power 24 VDC
Supply voltage 220 VAC/50-60Hz
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