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| Gleason is proud to offer the 600HTL TURBO LAPPER® Hypoid Lapping device, bringing a new dimension of features and process capability to the lapping process. This fast and flexible machine offers new levels of productivity to the automotive, industrial and truck markets. Reduced cycle-times, efficient and powerful software, and a robust compound handling system manufacturer are some of the features that make this the lapper of choice around the world. |
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DOUBLE COLUMN SPECIAL SUPPLIER OF GRINDING MACHINES SGD / SGU
Double column professional slide ways grinding machines With fix or mobile cross rail and tangential and/or universal professional wheel heads.
Center tool beds.
Very high precision heavy components
SGD / SGU
Table length (mm) 3000 - 12000
Distance between columns (mm) 1200 - 2500
Wheel size (mm) 750 x 200
Grinding height (mm) 2000 |
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Thanks to a well-balanced mix of original engineering solutions and technology, this machine can be aptly decribed as a multifunctional grinding centre. In fact it can operate using up to 11 NC-controlled axes, thus carrying out the most complicated grinding jobs in a single setup cycle.
Depending on the choosen configuration the EAGLE grinding system can be used both for big productions or for moulding and subcontractors. |
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Peter Wolters is the leading manufacturer of high precision machine tools and systems for Fine Grinding, lapping, honing and polishing applications for flat workpieces. Since 50 years our mission is to supply the market with highest quality products, prime service and production solutions. The product range is completed by combined grinding and professional brush deburring systems which have been developed for the final surface optimisation of fine ground and stamped workpieces. Decades of experience enable us to supply you with tailor-made setups for high productivity precision systems.
Peter Wolters fulfils your requirement of workpiece processing in respect of surface quality, parallelism, flatness and thickness variation. We offer solutions that will give you competitive advantages in your markets.
The philosophy of Peter Wolters as innovation leader is to break through process limits, working together with our customers on a regular basis. Therefore, Peter Wolters is equipped with process laboratories including specific engineering and equipment resources and state-of-the-art measurement technology. Today’s innovations are tomorrow’s progress.
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Machine dedicated to grinding big die- and mould-blocks, straight blades in series production or other heavy jobs.
The LINEA GOLD consists of eight models for grinding sizes from 1650x1100x800(h) mm to 7600x1100x800(h) mm. These machines are equipped with a ROSA SYSTEM VII CNC (Siemens Sinumerik 840 Di) or a NC SYSTEM VI (Siemens Sinumerik 840 Di) control-unit.
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Based on the proven design principles of the STARLINE series A this machine offers a large variety of functions due to the NC-Superplus-D control and covers many more applications.
Grinding area 500 x 250 mm or 800 x 400 mm
Professional spindle drive 7.5/11/13/22 kW
Distance table to spindle centerline:
600 bmm to 700 mm
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With the new grinding line model STEEL LINEAR both reciprocating and slow creep-feed grinding operations can be carried out so to obtain concave or convex professional profiles both crosswise and longitudinally. This machine can be equipped with supplementary devices such as side wheelheads and dividing heads for grinding any parts of complex configuration, which normally would require several set-ups. This eliminates problems concerning work-in-process and therefore increases the productivity of the machine. ROSA SYSTEM VII CNC (Siemens Sinumerik 840 Di) unit.
The table runs on preloaded crossed-roller monorails which prevent the negative stick-slip effect and offer a damping effect as to vibrations. The vertical axis and the cross axis are driven by ballscrews with double preloaded screw-nut, powered by AC brushless motors, whose motion is controlled by an professional encoder or, on request, by optical professional scales with millesimal resolution.
The standard power-rate of the roller motor is 11 kW (available as an option up to 22 kW). Digital Manufacturer of linear motor for table axis (X): Fmax=6.500 Nm. Maximum cube which can be ground: 1500x750x600 (h)mm.
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PSM
production professional grinder
with Siemens 840D control or Fanuc* control
(*USA and Far East only)
A creepfeed grinding center in traveling-column design developed for heavy stock removal.
Grinding area (indexing table = x 2)
500 x 300 to 3000 x 500 mm
Spindle drive 230 kW
Distance table to spindle centerline 800 mm
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These machines are equipped either with ROSA SYSTEM VII CNC (Siemens Sinumerik 840 Di) control-unit or a NC SYSTEM VI (Siemens Sinumerik 840 Di) control-unit. The professional wheel-head has an interchangeable cartridge. It is built of ground and hardened case-steel and runs on a quadruple gang and a pair of opposed angular precision bearings. Inside of the professional spindle, there is an automatic system for changing the grinding wheel specifications having a clamp device and a balancing device for the wheel.
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TWINMASTER
with Siemens 840D control, Fanuc* control
or NC-Superplus-D control
(*USA and Far East only)
The TWINMASTER surface and profile grinding station in double-column design guarantees high precision and stock-removing capacity for large workpiece dimensions.
Grinding area 1200 x 800 to 6000 x 2000 mm
Professional spindle drive 11 kW to 50 kW
Distance table to spindle centerline 850 mm
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Outstanding process power and throughput has reached a new dimension with the AC 700 HT Fine Grinding System – accompanied by numerous ready-to-go processes and economical automation solutions your cost per workpieces can now reach their all time low but keep the precision you already appreciate from our other Fine Grinding Systems of the microLine® range.
PETER WOLTERS research team has found the optimal power solution for your grinding challenge by optimizing the interaction of professional software, coolant supply temperature management, pressures and power of the drives. The result is extremely high cut rates that make you forget about any pre-grinding you had to do in addition in the past. Just combine stock removal and finishing into one, economical system.
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With SATURN double-disc surface grinding, two vertical grinding wheels simultaneously grind the workpiece on its parallel outer surfaces. The grinding wheels are set against each other at a slightly conical angle, so that as it passes from top to bottom, the workpiece retains its final dimension only in the bottom section of the grinding path. Because the workpieces are fed vertically between the grinding wheels, the bearing manufacturers weight of the workpiece does not affect the grinding result. What’s more, the
coolant can simply drain downwards together with the removed material. The SATURN range comprises three
different machining processes:
- Rotation process
- Parallel grinding with linear through-feed
- Pendulum grinding |
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Model 20 Disc Grinder:
Three versatile versions available in popular 3 Phase, 60 Hertz electronic options
Model 20 : Disc Speed fixed at 1725 RPM
Model 20B : Fixed speed with a 10 ft. lb. mechanical disc brake
Model 20VB : Continuously adjustable from 200 to 1725 RPM with an adjustable electronic disc brake.
All model 20 disc professional grinders are available with magnetic starter options.
The Model 20VB speed controller includes all control and overload features of a standard magnetic starter in addition to the solid state frequency controller.
- Precise enough for pattern makers
- The ideal tool to shape, flat grind, contour metal, wood and plastic
- Rapidly grinds and deburrs castings or fabricated parts
Model 12 Disc Grinder:
- Rigid cast aluminum construction
- Cast iron table
- Precision billet aluminum disc
- Bench or pedestal mounted
- Forward/Reversing switch
- Easy disc change with unique swing away feature 1 1/2 HP, 1725 RPM Baldor motor |
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The new DDG450:
Double-Disk-Grinding in Perfection
Highly competitive, space saving, very precise and extremely cost effective: the double-disk surface grinding machines in the new DDG product range from Peter Wolters offer economic effectiveness at its best.
Everywhere where it concerns the simultaneous grinding of surfaces lying parallel to one another in the most varied kinds of work pieces. Latest Technology as Standard –
for outstanding Performance and Versatility.
Cost effective drive technology and the fundamentally stable mechanical construction of the DDG 450 offers the user the highest possible degree of operational flexibility.
A vast range of handling stations and system components guarantee cost effective work piece transfer according to work piece shape and operating conditions. Loading and unloading may be carried out manually or automatically according to specific requirements.
A further highlight ensures high operating convenience: the tiltable operating professional panel having colour professional display and process oriented visual display.
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Due to its versatility and simplicity of use it represents the state of art in surface grinding technology. The machine can be programmed to work in manless operation manner. It is equipped with the ROSA SYSTEM N unit, but it is also available in the NC version SYSTEM VI (Siemens Sinumerik 840 Di). Six models are available whose rotary table diameter of D=400, 600, 800, 1000, 1200, 1500 mm.
The professional wheel professional spindle is of the interchangeable cartridge type and runs on opposed preloaded angular precision bearings. The standard power-rate of the roller motor is 11 kW (15 kW for ROTOR 1200 and 1500).
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The design of the LINEA SILVER is inspired by the same construction and modularity criteria which feature the LINEA STEEL machines. LINEA SILVER can be utilized both for small batches (even single pieces) and for big series. Furthermore, it offers the possibility of grinding in unmanned cycles.
This range consists of five models for grinding sizes from 450x850x700(h) to 4250x850x700(h) mm. Alternatively, there are two control systems, i.e. either CNC or NC, the software of which has been purposely developed directly by Rosa Ermando SpA.
Our CNC solution offers rapidity of use due to complete parameterized cycles. The utilization of softkeys makes the operator's job quite easy and quick. The standard power-rate of the roller motor is 15 kW.
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POWERLINE
with Siemens 840D control
This powerful, sturdy, heavy-duty industrial grinder offers utmost flexibility. Distinguished by its ultra-small footprint, the POWERLINE is a full-fledged creepfeed sanding machine for a wide range of applications.
Grinding area 1000 x 700 to 7000 x 900 mm
Spindle manufacturers drive 18 kW to 105 kW
Distance table to spindle centerline 700/900/1100 mm
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MRV
with NC-Superplus-D control
or Siemens 840D control or Fanuc* control
(*USA and Far East only)
The advantage offered by the compact, rotary grinding lines of the MR family over longitudinal table machines, particularly when it comes to grinding small and mass-produced parts or round parts, is that there is no need for reversing the worktable.
Grinding area 500 to 2000 mm table diameter
Supplier of spindle drive 11 kW to 26 kW (horizontal/vertical)
Distance table to spindle centerline 700/900/1100 mm
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SYNTHESIS
Horizontal suppliers of spindle grinding machines supplier with 4 automation levels:
Auto / Diastep / CN compact plus / CNC diatronic
Models:
650/400 - Max. grindable surface 650x400 mm
800/500 - Max. grindable surface 800x500 mm
The constructive characteristics of this horizontal spindle
grinding machine are remarkable.
The structure of the machine, verified with the finit elements
method is completely made of Meehanite cast iron, is
oversized and properly ribbed, in order to give the maximum
stiffness to the system.
The hydrostatic lubrication , used on all machine axes,
allows to utilize in the best well way the whole power
installed, eliminating completely sliding friction and securing,
at the same time, regular movements without wear and
stick-slip. Ground manufacturers of ball screws (ISO 3) with preloade nut assure
great precisions in movements.
The spindle is supported on the front side by an hydrodinamic
manufacturer of bearing of the Mackensen type without wear which
secures, in the time, the maximum geometric and working
precision.
Standard equipment:
• proportional system for the movement of the longitudinal table
• hydraulic linear profiling device of the professional wheel
• quick vertical and transversal feed devices
• industrial heat exchanger air/oil
• lexan and alluminium safety guard with interlocking switch. |
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LOESER 7-Stations special flat grinding machine type FS 384/150
Grinding and btrushes of building profiles
The automatic intake roller table
Adjustable slide rollers for different profile types
Satin finishing via brushing stations
Belt grinding and belt satin finishing
LOESER offers a wide range of flat bed manufacturers of grinding machines for
the finishing of square tubes, strappings, sheets, punched parts, flat material, sealing surfaces and others.
with working width up to 150, 200 und 300 mm,
single and multi stations are available,
equipped with belt grinding heads, deburring heads, polishing heads or planetary heads,
for wet and dry grinding,
with grinding belts, superfinishing belts, wheels and buffs all kinds of materials can be finished.
contact pressure control for bent and curved parts handle difficult parts and achieve high consistant quality. |
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The Thru-Feed Professional grinder TFG150
The Thru-Feed Grinder is a production flat machining process that does most everything a conventional double disc or vertical spindle manufacturers grinder can do and a great deal more.
The Thru-feed grinder is the most efficient method known for high production surface grinding of small to mid size parts because it practically eliminates non-productive time. With the Thru-Feed Grinder, all machine time is grinding time, little is lost on fixturing and preparation such as set-up, and loading and unloading of parts. Parts of almost any material and shape are fed into the Thru-Feed Grinder via a conveyor belt manufacturer passing beneath a grinding wheel manufacturer and finished parts are discharged continuously. It’s truly a high production grinding system.
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Due to its versatility and simplicity of use it represents the state of art in surface grinding technology. The machine can be programmed to work in manless operation manner. It is equipped with the ROSA SYSTEM VII CNC (Siemens Sinumerik 840 Di) unit, but it is also available in the NC version SYSTEM VI (Siemens Sinumerik 840 Di). Four models are available whose grinding sizes go from mm 850x630x480(h) to mm 2000x650x600(h).
The professional wheel suppliers of spindle is of the interchangeable cartridge type and runs on opposed preloaded angular precision bearings. The standard power-rate of the wheel motor is 11 kW (15 kW for CNC versions).
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S 375 GX
The S 375 G is a modular-structured, extremely flexible center tool solution, ideal for single pass creep feed profile grinding of external spur and spiral gears, crown gears and shafts, worms, rotors and screw threads. Optionally it is also possible to grind spur or helical internal gears.
The GX version of this machine is engineered with a longer machine bed and, depending on the dressing unit chosen, it can mount workpieces of up to 650 mm in length.
Other strengths of this machine are rapid format change and incredible versatility when it comes to combining machining and dressing methods. As regards tools, the machine may mount CBN manufacturer of grinding wheels, ceramic grinding professional wheels, dressable CBN grinding wheels and dressable ceramic grinding wheels.
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STARLINE series A
Starline 500A, Starline 600A, Starline 800A
with Siemens LC control
STARLINE series E
Starline 500E, Starline 600E, Starline 800E
with NC-Superplus-D control
ECOLINE
with NC-Superplus-D control
or with ABAMATIC 1 control
MULTILINE
with Siemens 840D control, Fanuc* control, ABAMATIC 1 control or NC-Superplus-D control
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MAXI
Traveling column surface grinding machines with 2 automation level:
CN compact plus / CNC diatronic
9 models: 1200/750 - 1500/750 – 2000/750
2000/1000 – 2500/1000 – 3000/1000
2000/1100 – 2500/1100 – 3000/1100
Max. grindable surface: 1200x750(775) ÷ 3000x1100 mm
The traveling column plane surface grinding machine supplier of the MAXI line are advanced technology machines designed and built to assure high production capacity, precision and reliability. The T-structure of the highest rigidità is made from stress-relieved Meehanite cast iron. All machine axis slideways (table, column and wheelhead) are hydrostatic. The hydrostatic lubrication, eliminating sliding friction, allows to use all the power installed and to achieve extremely regular and precise movements without wear and stickslip effects.
The manufacturers of spindle (original DELTA design) is the fruit of many years of study and experimentations, and is one of
DELTA grinding machine strong points. The spindle, directly driven via coupling by a servoventilated motor,
is supported on the professional wheel side by a no-wear hydrodynamic bearing of the Mackensen type providing for very
smooth rotation and very quiet operation. A pair of preloaded precision industrial ball bearings are mounted at the back.
The attention paid to the ergonomy of the machine, provided with complete protection, allows the operator
of a very good view and to work very easily under the best safety conditions, simplifying loading and unloading
operations. |
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MINI
Traveling column surface grinders with 3 automation level:
Diastep / CN compact plus / CNC diatronic
Models: MINI 12 - Max. grindable surface 1300x650 mm
MINI 15 - Max. grindable surface 1500x650 mm
The traveling column plane surface professional grinders of the MINI line are advanced technology machines designed and built to assure high production capacity, precision and reliability.
The T-structure of the highest rigidità is made from stress-relieved Meehanite cast iron.
All machine axis slideways (table, column and wheelhead) are hydrostatic.
The hydrostatic lubrication, eliminating sliding friction, allows to use all the power installed and to achieve extremely regular and precise movements without wear and stickslip effects.
The manufacturer of spindle (original DELTA design) is the fruit of many years of study and experimentations, and is one of DELTA suppliers of grinding machine strong points. The spindle, directly driven via coupling by a servoventilated motor, is supported on the | | |
