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CNC horizontal machining center
5 axes
2 spindle heads
2 independent ATC
High rigidity hydrostatic housings
Axes:
- X table-holder carriage and chuck
- Y/Z spindle
- A chuck-body rotation on its own base
- B clamp jaws rotation
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New range of machining centres including 5 axes. Its structure is compact, powerful, versatile and easy to handle for the machining of non-ferrous materials (technical plastics, thermoformed plastics and their by-products) at high speed.
The machine has a strong moveable gantry that guarantees high speed working as well as high precision an quality finishes. Its casing provides complete insulation of moving parts which grants an enormous additional level of safety and environmental cleanliness (noise, fumes, etc.)
The table structure permits easier loading and unloading of the machined parts.
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MAG Series
Reduced costs
As far as you are concerned, productivity and profitability come first. This is why every last detail of this machine is designed specifically with maximum customer application in mind. Its very compact design makes its extremely efficient and what’s more, it is equipped with everything you could possibly need for efficient use in everyday production.
And all this at a very reasonable price.
Less loss of time
Your stipulated aim is to reduce all non-productive time to an absolute minimum. This machine will help you achieve this. High-dynamic spindles and axle movements, quick tool changes and shortest chip-to-chip times are only some of the reasons why you can save time for each machining process. See for yourself.
Reduced maintenance costs
You would love to erase the word ‘downtime’ from your vocabulary. This machine will help you attain your goal. By considerably reducing the functional parts and the subsequent use of Mechatronic, this machine is designed to be extremely reliable. Good access to functional elements and a menu-driven diagnostics system also guarantee easy and quick maintenance.
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HBZ AeroCell: Powerful . Precise. Compact.
The horizontal machining centre sets benchmark worldwide in respect of power, flexibility and compactness. With the innovative and unique palette changing system, which is integrated in the machining centre, a minimum space is required, and you don’t have to miss the advantages of loading and unloading during production. Equipped with one of the most powerful spindles worldwide, the HBZ AeroCell is a real all-rounder, if your task is to machine complex structural parts made of aluminium.
See for yourself and discover the advantages of the innovative and unique horizontal machining centre: from Handtmann.
Technical Details
- Spindle power up to 150 kW / 30.000 rpm
- Chip removal rates up to 12.800 cm³/min
- Accelerations up to 7 m/s²
- Speeds up to 80 m/min
- Integrated palette changer for loading and unloading during production
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This CNC milling machine has been developed to meet the needs of the most demanding customers. It is a versatile, modular and strong machine, which provides the best solutions to the pattern sector. Its moving bridge structure, its dynamic high performance, modularity and power present this machine as the perfect solution for the machining of parts needing a high quality and precise finish. The versatility and the FCN features can be used among companies of the plastic, automotive, nautical, railway, aerospace sector and copmanies devoted to the aluminium moulds and patterns manufacture.
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The CR milling machine has been specially designed for the machining of non-ferrous materials, aluminium, polystyrene, resin and fibres at high speed.
It is a robust and precise machine ideal for the production of patterns and moulds. Its modular structure allows carrying out multiple configurations of 1 or 2 tables and 1 or 2 simultaneous heads, which make it the perfect machine to execute high productions.
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Milling machine specifically designed for working soft materials such as polystyrene, resines and fibres at high speed.
It is the ideal machine for patterns production and workpiece contouring. It covers the requirements of the nautical, automotive, aerospace, railway and scenography industries.
Thanks to the aerial guidance concept and modular structure, the SG miling machine is the perfect alternative for the machinig of large workpieces since it uses its scope as working area.
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MITSUI SEIKI High Production Machining Center Model HU50A-5X with 500mm square pallets. Numerically controlled with all standard equipment and features including: Automatic Tool Changer, Automatic Pallet Changer, and high production capability for drilling, boring, tapping and reaming. Integrated circuit logic, closed loop, complete electrical equipment for operation on: 3-phases, 50/60Hz, 200/220 Volts AC.
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= NMH6300 DCG =
The world's best 5-axis control takes parts machining efficiency to new heights.
Thanks to Mori Seiki's unique technology "DCG® (Driven at the Center of Gravity)" and "DDM™ (Direct Drive Motor)" technology, the high-precision, 5-axis control horizontal machining center NMH6300 DCG offers the best parts machining in the world.
DCG® achieves incredible acceleration and low vibration on the 3 linear axes, and the DDM™ allow the world's fastest rotary 2-axis control.
By combining these 2 unique technologies, we have created a new generation of 5-axis machines which other companies can't match.
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=NMH10000 DCG=
The fusion of cutting-edge technologies has overturned conventional wisdom about parts machining.
Thanks to Mori Seiki's unique technology "DCG® (Driven at the Center of Gravity)" and "DDMTM (Direct Drive Motor)" technology, the high-precision,
5-axis control horizontal machining center NMH SERIES offers the best
parts machining in the world. By combining DCG® for outstanding
acceleration and low vibration on the 3 linear axes and DDMTM for the
world's fastest rotary 2-axis control, we created this new-generation
5-axis machine which offers unparalleled performance.
The fusion of cutting-edge technologies has overturned conventional wisdom about parts machining.
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The MCR models, consist in horizontal machining centres for different workpiece sizes. The features in common are: reliable and cost-effective cutting operations, very high manufacturing accuracy, maximum availability rate and outstanding performance. The different system components allow an optimum design and extension of the range, depending on the individual machining operation.
For workpieces up to a weight of 30.000 kg
The MCR series machining centres allow the precise and economic machining of workpieces made of cast iron or steel, for example:
- Diesel engine blocks
- Conrods
- Electric motors
- Side columns
- Injection moulding plates
- Turbine blades
- High-capacity gear boxes etc.
Different machine sizes
The pallet size designates the MCR machining centres. MCR 60, MCR 80 and MCR 120-80 are suitable for workpieces up to 3.000 kg. Larger workpieces up to a weight of approx. 30.000 kg are machined on the machining centres MCR 100 to MCR 160 (pallet size 1000 x 1000 mm up to 2000 x 2500 mm).
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The basic concept of Vertiflex is the combination of a number of horizontal and vertical axis machining modules assembled on a single base. The self-supporting and monolithic structure in electro-welded steel guarantees high static and dynamic rigidity.
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Horizontal boring, drilling and milling machine controlled in five axes for multi-sided machining of parts up to a size of 2 x 1.6 x 1.2 m and a maximum weight of 6 tons. AC drive equipment, backlash-free ball lead screws and compact linear roller guides are the keystones for efficient manufacture, achieving highest machining accuracies and low-maintenance operation. Automatic tool and pallet changers sustain universal application of machine as a machining center. Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal application of UNION machine being well known for preservation of long-term precision and lifetime.
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MITSUI SEIKI Ultra High Precision - Horizontal Jig Boring Machining Model H6D with 60 station Automatic Tool Changer. Fully closed looped linear scale feed back system and B axis indexing table with 0.0001DEG, FANUC-30iM Numerical control unit, 4 axes controlled with high production capability for drilling, boring, tapping and reaming. High rigid machine bed with T-layout monoblock construction. Spindle head with ceramic ball bearings lubricated by air /oil, is mounted on hand scrapped V-V guide on double column.
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A66ε-5XD
The productive machine impresses with its short tool change times and quick chip-to-chip times of 2.9 seconds and high dynamics which is provided by a direct drive system. 5-face precision machining of parts weighing up to 250 kg, an HPC spindle with up to 27,000 min-1 and spindle core cooling are also distinguishing features of the A66å-5XD, as well as the compact micro-computer control system Professional 5 (FANUC System 310 is-A) with integrated, foresighted intelligence (Super GI.4.).
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The Rock machining centers with the Rock 2600 and Rock 3500 ranges, along with the Rock 1900 version with tilting table - are designed for roughing and finishing large workpieces. They are characterized by high flexibility and a strong structure.
The elements that guarantee excellent results in terms of precision and efficiency in all production environments include:
- thermal stabilisation of the spindle head;
- optimised static and dynamic functioning through Finite Element Analysis;
- prismatic guides with hybrid sliding system (roller slides for load support with low friction and scrape-finished turcite surfaces for vibration damping);
- direct measuring system with pressurised optic lines;
- Y-axis balanced through a closed loop hydraulic system.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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- Horizontal machine 5 axis, 30 to 250 tools
- Strokes X - Y - Z: 1200 x 1100 x 1100 mm
- Maxi dimension of pallets: 800 x 800 mm or 800 x 1000
- Maxi work pièce: l'200 x l'200 mm
- Spindle 34 kW, SK 50 or HSK A100, 12'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 5 um
- Repeatability of positioning R (ISO 230-2): 2 um
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- Horizontal machine 5 axis, 12 to 218 tools
- Strokes X - Y - Z: 700 x 700 x 700 mm
- Maxi dimension of pallets: 500 x 500 mm or 500 x 630 mm
- Maxi work pièce: 700 x 800 mm
- Spindle 24 kW, SK 40 or HSK A63 12'000 or 24'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 4 um
- Repeatability of positioning R (ISO 230-2): 2 um
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The machining of large workpieces with a usable length of 50 m and more is very demanding for a CNC special machine.
With the bridge-type machining centre BC 570 MAKA succeeded in developing a large machining centre specialised in exactly these extended machining dimensions. The BC 570 is a stationary special solution designed for both, the construction of aluminium rail vehicles and large pattern making as well as for the construction of boats, vehicles,
lorries and caravans and is also successfully used by manufacturers of
prototypes.
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