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Magnetic flux control plays a key role in optimal coil design. We offer custom induction coil design to maximize production efficiencies to produce better parts for less cost.
As a starting point in assisting you in induction coil design, our engineering department makes a detailed analysis of the product heat treatment requirement and production environment (i.e.,workpiece material/geometry, heat treatment specification, production rate, sequence of operations, material handling equipment and available induction heating system parameters, etc.) and then considers other coil development stages including:
Heating style (limited control due to exisitng machines or bill of process)
Inductor design (coil style selection, copper cross-section, controller manufacturing & application, etc.)
Inductor engineering & fabrication
Inductor matching
Inductor set-up and tests
Final modification of inductor & process (if required) |
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Guard-AC line/load reactors help keep your equipment running longer by absorbing many of the power line disturbances which otherwise damage or shut down your inverters, variable speed controllers, or other sensitive equipment. They are the modern technology solution to inverter and drive application problems. Guard-AC reactors are harmonic compensated and IGBT protected to assure optimum performance in the presence of harmonics. They are very effective at reducing harmonics produced by inverters and drives, and in most cases will help you to meet IEEE 519. Use our harmonic compensated reactors on either the input or output of an adjustable speed drive/inverter. There is no need to derate our "harmonic compensated" reactors for harmonics.
Protect Motors from Long Lead Effects
Reduce Output Voltage dv/dt
Virtually Eliminate Nuisance Tripping
Extend Semiconductor Life
Reduce Harmonic Distortion
Reduce Surge Currents
Reduce Motor Temperature
Reduce Motor Audible Noise
Improve True Power Factor
Helps Meet IEEE 519 or EN 61000-3-4
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Magnetic flux control plays a key role in optimal coil design. We offer custom induction coil design to maximize production efficiencies to produce better parts for less cost.
As a starting point in assisting you in induction coil design, our engineering department makes a detailed analysis of the product heat treatment requirement and production environment (i.e.,workpiece material/geometry, heat treatment specification, production rate, sequence of operations, material handling equipment and available induction heating system parameters, etc.) and then considers other coil development stages including:
Heating style (limited control due to exisitng machines or bill of process)
Inductor design (coil style selection, copper cross-section, controller manufacturing & application, etc.)
Inductor engineering & fabrication
Inductor matching
Inductor set-up and tests
Final modification of inductor & process (if required) |
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| Lepel Corporation offers custom coil design using the most advanced computer modeling programs available for complex requirements. Working from samples, drawings or electronic data, Lepel engineers enter specific process parameters, generate numerical and graphic plots predicting electromagnetic fields and engineer a coil of optimum size and shapwe for the specific application. Lepel's specialized design experience includes multiple coil configurations and coils that heat many locations simultaneously. |
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Fluxtrol concentrator manufacturing and application technique plays a very important role in successful performance of induction coils. With respect to Fluxtrol concentrator application - magnetic, thermal and mechanical aspects must be considered. Additionally, the electrical strength of our concentrator must be considered or insulation provided.
This section is intended to provide methods for safety, handling and machining FLUXTROL® & FERROTRON® concentrator materials when applying the product to induction coils. |
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