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LaserStar's 1200 & 1900 Series Industrial Workstations are ideal for a wide range of metal joining, complex assembly, automation and repair applications for the industrial marketplace. A compact, portable design, coupled with LaserStar's well known reputation for high-quality, efficient laser sources, make the 1200 & 1900 Series an excellent value.
Removable welding chambers are designed to be custom configured for the widest range of applications. High precision motion devices are engineered to integrate into the welding chamber. Five chamber platforms are available: open workspace, open workspace with adjustable shelf, standard, deluxe, and automation chamber.
LaserStar Industrial Workstations are available as a compact benchtop or pedestal workstation. Both models are available in 110V and 220V single phase models and provide 40, 60 and 80 watts of pulse energy output. Various optical viewing systems are offered to meet the specific needs of our customer's applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber. The result - a significant pulse energy advantage while offering end-users a custom configuration to meet their specific application requirements.
Custom output configurations are available upon request.
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LaserStar Industrial Workstations
1200 & 1900 Series
LaserStar’s 1200 & 1900 Series Industrial Workstations are ideal for a wide range of metal joining, complex assembly, automation and repair applications for the industrial marketplace. A compact, portable design, coupled with LaserStar’s well known reputation for high-quality, efficient laser sources, make the 1200 & 1900 Series an excellent value.
Removable welding chambers are designed to be custom configured for the widest range of applications. High precision motion devices are engineered to integrate into the welding chamber. Five chamber platforms are available: open workspace, open workspace with adjustable shelf, standard, deluxe, and automation chamber.
LaserStar Industrial Workstations are available as a compact benchtop or pedestal workstation. Both models are available in 110V and 220V single phase models and provide 40, 60 and 80 watts of pulse energy output. Various optical viewing systems are offered to meet the specific needs of our customer’s applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber. The result - a significant pulse energy advantage while offering end-users a custom configuration to meet their specific application requirements.
Custom output configurations are available upon request.
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LaserStar 8000 Series welding systems are fast, efficient, portable, Nd:YAG pulse laser systems with fiber optic attachment for high-speed welding applications. Ideal for non-contact welding processes which join two similar or certain dissimilar metals together. LaserStar welding systems can produce both spot welds (single pulse) and seam welds (multi-pulse overlapping spots), including hermetically sound seams.
The 8000 Series offers users the ability to easily integrate the fiber optic beam delivery into high-speed assembly operations and/or motion systems to minimize or eliminate human contact with component parts.
Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc. Typical applications include:
• Implantable Medical Devices
• Computer and Disk Drive Components
• Medical Components and Devices
• Automotive and Aerospace Electronics
• Microelectronic Assemblies
• Batteries (Seam and Tab Welds)
• Sensors and Controls
• Jewelry Chain Welding
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.L
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LaserStar Technologies offers a wide range of standard and custom welding workstations to meet a variety of precision spot and seam laser welding applications.
Multi-purpose workstations are Class 1 enclosures that easily integrate with a variety of laser processing technologies and motion systems. Features include multi-axis motion devices, custom process controls, vision system alignment and inspection, atmospheric control, while offering the speed, reliability and flexibility required for meeting stringent quality control and process certification standards.
As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your welding requirements, define the application goals and objectives, specify and verify the correct welding technology, and define a complete system configuration to accomplish the desired results.
• Spot and Seam Welding
• Class 1 Eyesafe Enclosure
• Nd:YAG and Fiber Compatible
• Stable, Ergonomic Platform
• High Speed Motion Solutions
• Space Saving Footprint
• Modular System Design
• Economical Design
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LW5A Laser Welder Features:
- 30 Micron Spot Diameter with Fiber Delivery
- Real-time Power Feedback
- Precise Laser Welder Energy Control
- Pulse Durations from 0.04ms
- Peak Power from 0.04 - 0.5 kW
- Exceptional Pulse-to-Pulse Power Stability
- Air cooled, Single phase
The LW5AM Micro laser welder is designed to meet the stringent demands of FDA Process certification and reliable long term performance for laser welding medical devices, implants, surgical tools and other small, delicate components. The laser welder features real time power feedback, 20-segment pulse shaping, IAD coated variable beam splitters. Laser welding accessories include "clear view" on-axis CCTV viewing with optical magnification up to x1000.
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This laser with the characteristic to allow customers of moulist of the versatility. Thus, thanks to its telescopic arm equipped with binocular, you have the possibility of using it on small prints but also of large moulds. Its source developing 80 Joules, with the characteristic to weld all types of steel (ferrous and non-ferrous) and that until strong hardnesses.
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Easy to use, simple to maintain and incredibly powerful, the iWeld fits neatly into any work environment. iWeld is the highest peak powered machine in its class. This machine welds SILVER along with other complex alloys.
The iWeld is ideal for a wide range of metal joining and repair applications. The system’s compact, portable, space-saving design, coupled with LaserStar’s well known reputation for high-quality, efficient laser sources, make the iWeld an excellent value.
Operators benefit from pin-point accuracy, increase the range of assembly and repair applications, and minimize the potential hazards of heat damage. The resulting weld is considerably stronger than a traditional solder joint. The comfortable, ergonomic design, with conveniently located operator controls and display, ensure optimal utilization with minimal operator fatigue.
LaserStar’s commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the laser source through the welding chamber while providing many hours of continuous operation without overheating. As always, the iWeld is available in the domestic USA marketplace in 110 volts or 220 volts.
iWeld lasers offer an excellent value for today’s industry professionals looking to unleash the power of hot-light, benefit from a comfortable, compact, ergonomic design and ensure optimal platform technology
Two Models Available:
900 Series iWeld - Basic 40 Joule, 5.5 kW, 35 Watt, 15 Hz
990 Series iWeld - Advanced 60 Joule, 8.0 kW, 35 Watt, 15 Hz
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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Innovative 808 nm laser system for the micro-welding, micro-drilling and micro-cutting operations, in both continuous and pulsed mode on metal, alloy, plastics , and more others. The possibility to work in pulsed mode reduces the thermical stress on the material and allow to increase surface quality. The immediate “plug and play” installation with any machine or pre-existing production line and the best price/performance ratio on the market are the real “plus” of this solution, absolutely unique for ...
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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EWS 200 – European Work Station
Characteristics
The laser working station EWS 200 offers a large range of application with a space requirement of only 120x80 cm. Fiber optics beam delivery to processing head or scanner.
Application
EWS 200 is specially designed for precision seam and spot welding for medical, electronics, automotive and micro machining industries as well as for cutting and drilling applications with fiber optics.
Specifications
* Feed range X-axis 400mm
* Feed range Y- axis 400mm
* Feed range Z- axis 200mm
* optional rotary table
* Positioning accuracy +/- 30µm (circular axis 0.04 degree)
* GE Fanuc 210i-MB controller, AC motors
* Programming with G&M-functions
* Polymer composite base
* Integrated laser control software PCT2
* EWS 200 can be used in combination with any LASAG laser
* High industrial safety – cabin laser class 1
* Beam focussing with LASAG processing head or scanner
* Power requirement 230V, 7kVA
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THE KUBO FAMILY - COMPACT AND FLEXIBLE FIBER-COUPLED LASER FOR MANUAL AND AUTOMATIC SPOT WELDING
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
CHARACTERISTICS
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
OFF-LINE FEEDBACK
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Ghibli: Flexibility becomes efficiency
OT-LAS has perfected Ghibli, a highly flexible machine suitable for all types of decorating and custom-designing of small objects. A leader among the machines of its generation, Ghibli offers all the advantages for immediately satisfying creative and productive requirements in their most advanced and modern forms.
With its technical features and high performance, Ghibli is a powerful instrument and a winning solution. Fully designed and manufactured on site by the Group, the system combines efficiency and reliability, ensuring rapid and safe assistance.
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General description
Application: Welding cell phone carriages
Features: This dual-headed 220 watt Nd:YAG system was integrated into an existing production line to replace a conventional welder. A 'walking beam' conveyor lifts a tray of parts up into the open floor of the work enclosures for the the welding process. After the welding, the conveyor lowers the trays and moves them on to the next assembly station.
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Chamber type laser welding machine with a power of 70 Joules. This one can weld ferrous and non-ferrous steel (Aluminium, platin,...). With her exclusive system you can also focalized the spot diameter under 50µm.
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StarDisc
The q-switched StarDisc offers not merely high power in the fundamental mode TEM00 but also an ideal range of pulse widths. The combination of high pulse peak power and material-adjusted pulse duration provides for outstandingly short process times for various applications.
Application Example Rear Contact Solar Cells
For plating through front sides of solar cells, several 10,000 holes with a diameter of approx. 30 µm are drilled into a cell in a grid pattern and filled with conductive material. The StarDisc achieves extremely short processing times per one solar cell of 5-10 seconds . Ideal precondition for an inline integration of plating through procedures into the production process.
Like all lasers made by ROFIN, the StarDisc is based on a platform technology and relies on a consequent modular concept. The user benefits substantially fromMaking use of industry-proven standard components brings substantial benefits to the customers like lower investment costs, less maintenance and higher reliability.
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RWS
RELIABLE – MORE FLEXIBLE – FASTER
Flexible
Material thickness of 1 to 5 mm can be welded without any hardware exchange.
Fast
Up to 200 welds per minute are possible.
Unlimited Weld Geometries
Due to free programming every required weld form can be realised.
Compact
The laser is positioned above the working area creating a compact system with the smallest possible footprint.
Maximum Potential
The same system can laser mark the welded parts, providing the opportunity to eliminate additional work stations.
Mature Laser Technology
The RWS runs with well established, low-maintenance CO2 Slab Laser with 3-6 kW output power.
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LaserStar 8000 Series welding systems are fast, efficient, portable, Nd:YAG pulse laser systems with fiber optic attachment for high-speed welding applications. Ideal for non-contact welding processes which join two similar or certain dissimilar metals together. LaserStar welding systems can produce both spot welds (single pulse) and seam welds (multi-pulse overlapping spots), including hermetically sound seams.
The 8000 Series offers users the ability to easily integrate the fiber optic beam delivery into high-speed assembly operations and/or motion systems to minimize or eliminate human contact with component parts.
Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc. Typical applications include:
• Implantable Medical Devices
• Computer and Disk Drive Components
• Medical Components and Devices
• Automotive and Aerospace Electronics
• Microelectronic Assemblies
• Batteries (Seam and Tab Welds)
• Sensors and Controls
• Jewelry Chain Welding
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.L
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LaserStar Technologies offers a wide range of standard and custom welding workstations to meet a variety of precision spot and seam laser welding applications.
Multi-purpose workstations are Class 1 enclosures that easily integrate with a variety of laser processing technologies and motion systems. Features include multi-axis motion devices, custom process controls, vision system alignment and inspection, atmospheric control, while offering the speed, reliability and flexibility required for meeting stringent quality control and process certification standards.
As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your welding requirements, define the application goals and objectives, specify and verify the correct welding technology, and define a complete system configuration to accomplish the desired results.
• Spot and Seam Welding
• Class 1 Eyesafe Enclosure
• Nd:YAG and Fiber Compatible
• Stable, Ergonomic Platform
• High Speed Motion Solutions
• Space Saving Footprint
• Modular System Design
• Economical Design
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LW5A Laser Welder Features:
- 30 Micron Spot Diameter with Fiber Delivery
- Real-time Power Feedback
- Precise Laser Welder Energy Control
- Pulse Durations from 0.04ms
- Peak Power from 0.04 - 0.5 kW
- Exceptional Pulse-to-Pulse Power Stability
- Air cooled, Single phase
The LW5AM Micro laser welder is designed to meet the stringent demands of FDA Process certification and reliable long term performance for laser welding medical devices, implants, surgical tools and other small, delicate components. The laser welder features real time power feedback, 20-segment pulse shaping, IAD coated variable beam splitters. Laser welding accessories include "clear view" on-axis CCTV viewing with optical magnification up to x1000.
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This laser with the characteristic to allow customers of moulist of the versatility. Thus, thanks to its telescopic arm equipped with binocular, you have the possibility of using it on small prints but also of large moulds. Its source developing 80 Joules, with the characteristic to weld all types of steel (ferrous and non-ferrous) and that until strong hardnesses.
|
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LaserStar 8000 Series welding systems are fast, efficient, portable, Nd:YAG pulse laser systems with fiber optic attachment for high-speed welding applications. Ideal for non-contact welding processes which join two similar or certain dissimilar metals together. LaserStar welding systems can produce both spot welds (single pulse) and seam welds (multi-pulse overlapping spots), including hermetically sound seams.
The 8000 Series offers users the ability to easily integrate the fiber optic beam delivery into high-speed assembly operations and/or motion systems to minimize or eliminate human contact with component parts.
Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc. Typical applications include:
• Implantable Medical Devices
• Computer and Disk Drive Components
• Medical Components and Devices
• Automotive and Aerospace Electronics
• Microelectronic Assemblies
• Batteries (Seam and Tab Welds)
• Sensors and Controls
• Jewelry Chain Welding
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.L
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LaserStar Technologies offers a wide range of standard and custom welding workstations to meet a variety of precision spot and seam laser welding applications.
Multi-purpose workstations are Class 1 enclosures that easily integrate with a variety of laser processing technologies and motion systems. Features include multi-axis motion devices, custom process controls, vision system alignment and inspection, atmospheric control, while offering the speed, reliability and flexibility required for meeting stringent quality control and process certification standards.
As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your welding requirements, define the application goals and objectives, specify and verify the correct welding technology, and define a complete system configuration to accomplish the desired results.
• Spot and Seam Welding
• Class 1 Eyesafe Enclosure
• Nd:YAG and Fiber Compatible
• Stable, Ergonomic Platform
• High Speed Motion Solutions
• Space Saving Footprint
• Modular System Design
• Economical Design
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LW5A Laser Welder Features:
- 30 Micron Spot Diameter with Fiber Delivery
- Real-time Power Feedback
- Precise Laser Welder Energy Control
- Pulse Durations from 0.04ms
- Peak Power from 0.04 - 0.5 kW
- Exceptional Pulse-to-Pulse Power Stability
- Air cooled, Single phase
The LW5AM Micro laser welder is designed to meet the stringent demands of FDA Process certification and reliable long term performance for laser welding medical devices, implants, surgical tools and other small, delicate components. The laser welder features real time power feedback, 20-segment pulse shaping, IAD coated variable beam splitters. Laser welding accessories include "clear view" on-axis CCTV viewing with optical magnification up to x1000.
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This laser with the characteristic to allow customers of moulist of the versatility. Thus, thanks to its telescopic arm equipped with binocular, you have the possibility of using it on small prints but also of large moulds. Its source developing 80 Joules, with the characteristic to weld all types of steel (ferrous and non-ferrous) and that until strong hardnesses.
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