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End-Supported Air Slides
New Way® end-supported air slides combine an accurate guide with an air slide ready-fit for installation. This provides engineers with the convenience of integrated guide-and-bearing systems.
These slides have a straightness of motion and dynamic response often an order-of-magnitude better than conventional rolling element bearings. New Way end-supported air slides provide a local straightness (in X and Z) of 250 nanometers (0.25 microns) per 25mm travel (10 micro inches per inch), maximum error (global) 2 microns per 1000mm travel (80 micro inches per yard).
The use of these ultra-precision components can add a significant competitive advantage to your equipment.
In addition to the standard slide product line (shown), custom end-supported air slide assemblies are also available. Just contact the New Way Sales Department.
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Linear Guides:
Roller Guides on shafts secured to the profile groove
C-Rail Guides in special profiles
Ball Bearing Guide Bushes on free-standing guiding shafts
Linear Guide Systems on guide rails on profiles 8
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T-LLS Series Motorized Dovetail Slides
* 0.16 um resolution
* Built in controllers
* Several units daisy-chain to a single serial port
* Ideal for single axis use
For XY and XYZ configurations, we recommend T-LSR Motorized Linear Slides. T-LSR slides are designed for higher load, heavier duty, and can be mounted in XY or XYZ configuration without additional hardware.
RoHS Status (Click for more details): Compliant version available
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Dovetail Air Slides
New Way® dovetail air slides combine an accurate guide with an air slide ready-fit for installation. This provides the user with the convenience of an integrated guide-and-bearing system.
These slides have a straightness of motion and dynamic response an order-of-magnitude better than conventional rolling element bearings. New Way dovetail air slides provide a local straightness (in X and Z) of 250 nanometers (0.25 microns) per 25mm travel (10 micro inches per inch), and a maximum error (global) of 2 microns per 1000mm travel (80 micro inches per yard).
The use of these ultra-precision components can add a significant competitive advantage to your equipment.
The dovetail guidebar can be end-supported, or continuously-supported. A continuously-supported dovetail will prevent guidebar sag that can occur with a long span end-supported configuration.
The dovetail also contains a space between the guidebar and stage where a linear motor or other driver can be mounted.
In addition to the standard dovetail product line (shown), custom continuously-supported air slide assemblies are also available. Just contact the New Way Sales Department.
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Where linear locating or non-locating bearings with extremely high load carrying capacity and very smooth running are required for limited stroke lengths, flat cage guidance systems can be used. The guidance systems have extremely high rigidity, high accuracy and low friction and require significantly less space than other linear guidance systems.
Flat cage guidance systems comprise a guideway arrangement separated by flat cages containing needle rollers, cylindrical rollers or balls.
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The recently upgraded Heavy Duty System now includes a whole family of slides and bearings for both high load and super high load applications. Available in both precision and commercial forms, the system now includes a range of slides, back plates and a construction beam which will save on the costly machining of structures and consequent mounting of slides.
Slides and flat tracks, hardened and precision ground, are available up to 4 metres in length.
• Rack cut versions and pinions for ease of driving
• Double edge slides for built-in parallelism
• Single edge slides for spacing apart
• Slide datums and keyways for quick and easy installation
• Versatile construction beam for unlimited design options
• Positive lubrication and effective sealing offering low maintenance
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Pacific Bearing Company proudly introduces our new line of cost effective, easy to specify linear guide systems—Integral V Technology. A unique, patent pending process allows for tighter tolerances without additional cost. The design itself is capable of carrying heavy loads at high capacity, velocity, and acceleration while still excelling in wear resistance. Integral V Technology also has a growing number of configurations and a wide range of uses with custom orders available.
With the 20 different configurations already available—and more being developed each week—the Integral V Technology is truly versatile in its application. Products in Integral V Technology include snap-In, bolt-on, integrated and compact configurations. All of which allow for easy installation, and what really sets this product and company apart from others, is that Pacific Bearing is willing to work with companies to integrate the technology into their extrusions. PBC’s engineering team is fully prepared to adapt or modify the customer’s base design with the new Integral V technology to ensure success within the application.
The hardened steel V-raceway allows for a high load capacity, rigidity and wear resistance. Our rail is constructed of light-weight aluminum partnered with hardened steel V-raceways that are mechanically inserted to create high contact loads and wear resistance; thereby lowering production and replacement costs. One of the most important features is the dramatic increase in system accuracy. With measurements taken down the entire 20’ section of the rail, current studies show the rails to be capable of holding ±0.001” from lot to lot and ±0.0005” within each lot!
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Simple to specify, simple to order
Hepco Simple-Select offers four useful sizes of spacer slides supplied in 24 hours or less complete with carriages assembled ready for installation. All units are fitted with double row bearings and cap seals to ensure a long and trouble-free life. Our general purpose spacer slide precision cold drawn and hardened on the Vee running surfaces provides good accuracy and long life, even in the most hostile environment. Specifying could not be easier. Check the load to be carried against the carriage load ratings and check that the physical size meets your requirements.
• Select standard range of 4 popular sizes ready for dispatch in 24 hours or sooner
• Utilizes proven Hepco Vee slide technology - Ideal for high speed / short stroke movements
• Low installation time simply bolt slide down
• Can be fitted to unmachined surfaces if required
• System compliance - ideal for fitting to aluminum profiles
• Accurate drawn slide allows smooth low friction movement
• Double row bearings for long and trouble free life
• Fitted cap seals prevent dirt ingress and ensure constant positive lubrication
• Induction hardened Vee slide - low wear characteristics
• Quiet in operation
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The V-Guide Components are available with various features, sizes and lengths, which make them the ideal solution for linear motion applications. V-Guides provide an excellent alternative for medium accuracy requirements. The V-Guide is an industry standard for linear motion.
* Simple mounting and alignment
* Available in Inch or Metric
* Fully Interchangeable with BWC
* High speed capabilities
* Handles outstanding in harsh environments
* Low noise
The V-Guide Solutions offer flexibility and reliability for a wide range of linear motion environments. The V-Guide design sweeps aside debris and the track is ideal for virtually unlimited stroke lengths.
* Mounting versatility
* Smooth operation
* High load capacity in all directions
* Easily adjustable
* Shielded or sealed rollers prevent contamination
* Self Cleaning
V-Guide Wheel Solutions
* V-Guide wheels can be used with internal or external
90-degree ways, or used with round shafts
* Available in four sizes
* 52100 Bearing Steel or 440 Stainless Steel Construction
* Permanently grease lubricated
* Available with 304 Stainless Steel shields, or nitrile rubber seal
V-Guide Rail Solutions
* V-Guide Rails are available in four sizes, which are
designed for the corresponding size wheels
* The V-Ways are induction hardened and polished, while the
track body is left soft for easy drilling of mounting holes
* Available in 1045 Carbon Steel or 400 Stainless Steel
* Optional black oxide finish
* Choose predrilled rail from stock, or custom cut
and drilled to your specification
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AirWay Linear Motion Guide System
The airway™ linear motion guide system is pre-engineered for simple swap-out with conventional rolling element bearing systems. This 'plug-and-play' solution effectively eliminates the need for engineers to acquire an in-depth knowledge of air bearing technology before application. With this new designed-to-order assembly, customers can simply remove the existing rolling element truck and rail, replace them with the New Way® airway lmg system, connect an air supply, and immediately experience the benefits of Frictionless Motion.™
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A comprehensive linear solution designed to serve the majority of automation applications, GV3 follows the lead set by the renowned Hepco Generation II and CM systems. The best features from these systems are incorporated into a huge range with many new sizes, types, precision grades and options. The result is that the optimum linear solution can be specified to suit both application and budget.
• Twin, Double Row and Slimline Bearings to suit your application needs
• Flat Tracks and Track Rollers for mounting compliance, saving costly alignment time
• Flat and Spacer Slide profiles in single and double edge format for application flexibility
• All Slides and Flat Tracks available in 3 grades of precision
• Unground areas have an attractive black finish to inhibit corrosion
• Removable Carriages eliminate 'run-off' areas giving more compact machines
• Tamperproof Carriages are accurately set then locked in position - ideal for OEMs
• Integrated rack drive and belt drive reduce design time
• Mix and match between sizes, types and precisions gives the most suitable combination for every application
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Glides instead of rolling!
DryLin® - linear bearings operate on glide pads unlike the common recirculating ball bearing systems. Tests conducted over the years have shown that the used materials iglidur® J, J 200 and X are the ideal materials for most linear applications due to their positive properties in wear and friction.
DryLin® linear bearing systems are designed for the dry operation. Your applications are therewith protected against soiling by grease or oil. In contrast to recirculating ball bearings, the DryLin® bearings do not depend on the travel length and hence do not pose any conditions on the minimum stroke length.
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Based on proven Simplicity® technology, Uni-Guides™ is a new class of slide that saves time and money during installation and maintenance. Its simple two-piece design is lightweight, easy to install, and uses self-lubricating FrelonGOLD® bearing material that allows the product to last for years.
With no metal to metal contact and RC70 ceramic coating, the Uni-guide is designed to endure the harshest of environments, not to mention the Uni-guide is corrosion resistant and is even compatible for clean room applications.
With dampened vibration and shock loads, 100% increase in load capacity, PV limits and speed, the Uni-Guide is a cost effective, durable, long-lasting linear motion product
Simplicity technology
No metal-to-metal contact
Dampens vibration and shock loads
RC70 ceramic coating withstands contamination
Plug and play controls
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CURVILINE: ...the rail which goes “straight” to the solution!
ROLLON’s CURVILINE is the cost effective linear solution for applications with linear movement that isn’t always strictly linear. It is a custom solution made according to your application’s needs.
The system is composed of one or more sliders and a zinc-plated rail. The sliders have multiple radial ball bearings mounted to them providing the movement and carrying the load.
Two versions are available: one with a constant radius, and one with a variable radius which can be composed of both straight and curved sections.
Each version has its own specific slider which is designed to uniformly follow the rail without modification to its preload. All sliders have radial ball bearings which are lubricated for life and offer long life due to their hardened raceways.
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Miniature linear guidance sets
Miniature linear guidance sets with cylindrical roller flat cages are corrosion-resistant, ready-to-fit locating bearings for limited stroke lengths and are preloaded once fitted. These linear guidance systems have high load carrying capacity, high rigidity and high accuracy whilst requiring very little space. Since the distance between the guidance elements can be varied in design, the elements can be easily matched to predetermined adjacent constructions. The sets are supplied in many different lengths for specific applications.
The sets are particularly suitable for short stroke lengths, low-friction movements, oscillating movements and high loads with high rigidity.
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Miniature linear guidance sets
Miniature linear guidance sets with cylindrical roller flat cages are corrosion-resistant, ready-to-fit locating bearings for limited stroke lengths and are preloaded once fitted. These linear guidance systems have high load carrying capacity, high rigidity and high accuracy whilst requiring very little space. Since the distance between the guidance elements can be varied in design, the elements can be easily matched to predetermined adjacent constructions. The sets are supplied in many different lengths for specific applications.
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Hepco's SL2 Corrosion Resistant System offers the user an extensive range of stainless steel slides and bearing assemblies plus specially treated aluminum components to give excellent performance in the most demanding conditions.
A wide range of applications, including food processing and scientific equipment will benefit from the SL2 system's combination of smooth, precision, low friction movement with long service life and a high level of corrosion resistance.
• Hardened and precision ground slideways for maximum reliability
• Quality bearings with Hepco's proven cap seals for long system life
• Self cleaning and maintenance-free - performs in arduous conditions or clean rooms
• Interchangeable with Hepco Generation II
• Dirt traps are removed by plastic plugs in all counterbores
• Supplied as a complete assembly or in part form
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X RAIL, new linear bearing X RAIL in 2 versions: stainless steel or zinc plated steel.
X RAIL is a simple and cost effective linear bearing for applications where good load capacity and corrosion resistance are most important.
X RAIL is available in two different versions:
X RAIL in stainless steel version (TEX rail, CEX slider)
X RAIL in zinc plated version (TES rail, CES slider)
Both versions are in three different sizes: 20, 30 and 45mm base.
X RAIL in stainless steel version - This series is a simple and cost effective linear bearing for applications where corrosion resistance is most important. Advantages:
- Corrosion resistant even after scratching, etching, and chipping
- Can be used in washdowns
- Resistant to high temperatures and temperature changes
- No coatings that could flake or chip
- Low coefficient of friction
- Ecological and recyclable materials
The contoured rail is made of AISI316L stainless steel and comes in lengths up to 3 meters (9’10”). The raceways are internal for better protection and compactness.
The rails come with standard mounting holes with a hole pitch of 80 mm (3.15”).
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Guideline aluminium profile roller guides provide smooth operation and high load carrying capacity for industrial automation.
By use of light weight aluminium components the moving masses are reduced, travel speeds are increased and actuation energy is saved.
The orientation of rollers enables the system to carry high loads in all directions, and the options of single or double rail versions provides flexibility to suit wide spread applications.
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Precision dovetail slides useful for indexing, fixturing, positioning, and gauging.
Choose from seven cross-sectional sizes. Available as a manual or a motor driven stages. Payload capacities from 5 to 300 pounds. Travel distances from 3 mm to 200 cm.
Choose single stages or combine units for multiaxis systems. Purchased directly from us the manufacturer.
Velmex UniSlide Assemblies are linear and rotary positioning equipment. Five base widths range from 1.5” to 9”. Chose from 950 models in many styles from plain linear bearing to precision rapid advance with position readout to 0.001”.
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All components are made of stainless steel which gives superior corrosion and heat resistance. Also steel balls are caged by steel retainer, this slide offers very smooth motion. The unit incorporates two row of steel balls in four point contact with the raceways so that the stable accuracy and high rigidity are obtained even under fluctuating and complex loads. Very suitable for fiber splicing and semi conductor equipment application.
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Simple guides, motorizable guides at one or more axis, support profiles in aluminium, tractio by timing belt, rack, chain, ball screw, more standard trolleys and accessories, trolleys and accessories on drawing, catalogue on request
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Reliable 3-Axis Motion available in a comprehensive product line. Choose from among four distinct product families and numerous options for exact specifications and performance your application requires.
Miniature 5/16" Bore to Rugged 4" Bore Cylinders, with guide shafts from 1/4" to 1-1/2" and strokes to over 30".
A Selection of linear ball bearings, self-lubricating sleeve bearings, guide shaft materials, hardening and plating options, makes it easy for you to specify a model tough enough for the most abusive environments.
Versatile Mounting Styles - through hole, tapped hole or side tapped mounts, foot mounts, front or rear flange mounts, special tool mounting bar configurations, and port location options.
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The bearings heretofore have been commonly used in rotating mechanism. On the other hand, IKO Linear Motion Series is applicable for a wider range of slide mechanism and can meet the requirement for high accuracy of the linear motion rolling guides. The quality and excellent functional characteristics of IKO Linear Motion Rolling Guide Series are evaluated and these products are used as machine elements that are indispensable for the increase demand for accuracy and compactness of various types of industrial equipment. We are introducing here some of Linear Motion Rolling Guides available for various applications
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Linear drive - machine construction
Linear drive for machine construction. Simple horizontal or vertical adjustment for individual application.
The compact design of the linear drive allows simple and fast mounting. The carriage is supported on plastic slider bearings. The spindel is ball beared on both sides.
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Features :
- Compensate for relatively large misalignment
- Well suited to dirty environments
- High accelerations and high speeds
- Low rolling resistance
- Simple and cost-effective mounting of the track
- Can be loaded in all directions
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IKO's [ML] contains a lubrication part inside the bearing called C-Sleeve which is made of a porous resin tubular sleeve and has a great number of communicating holes that can hold a large amount of lubricant. Thus as you stroke this linear guide, oil will be gradually released from the bearing and you do not have to lubricate the system from time to time. Good for all kinds of application where it is hard to lubricate or requires clean environment.
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MinVee™ is a low profile, miniature slide system consisting of a 4-wheel carriage riding a double-edge hardened steel track. The 2” x 2” carriage plate features our new integral bushing and stud shaft wheels, available in steel or polymer. The size 0, half-inch wide track features BishopWisecarver’s self-aligning patented mounting shoulder reducing installation time and cost. Load capacities of 12 to 110 lbs. and speeds up to 5 m/sec make this low profile system ideal for laboratory, medical, semi-conductor and packaging applications.
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Track rail width of 2 mm and section height of 2.5 mm
IKO Linear Way L is very small Linear Motion Rolling Guide equipment having a structure that permits steel balls to circulate in the slide unit, which performs endless linear motion along a track rail.
The product can work with the micro world requiring super miniature and high accuracy including semiconductor manufacturing equipment, liquid crystal related equipment, and medical equipment.
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