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The new benchmark for electrical preload on demanding machine tool applications!
KRPX is the new version of REDEX ANDANTEX rack & pinion high-tech planetary reducers, offering cost effective, easy to implement and high performing solutions for moving column or gantry machine types as well as many other applications.
The KRPX housing is made of high quality spheroidal graphite cast iron. Its structure has been optimised with FEM analysis methods to avoid deflection during acceleration. Fixation is made by oversized screws to ensure a real still connection with the machine frame allowing the KRPX housings to be considered as an integrated part of the machine main frame.
The output pinions are machined to the same diameter as the shafts, allowing the best possible balance between transmissible torque and rigidity at the rack. In addition, output bearing consists of two preloaded and substantially oversized angular contact roller bearings.
This exclusive design offers exceptional compound stiffness which allows to dramatically decrease the radial bending (up to 60% of the overall distortion) and to increase the natural frequencies of the global Racks & Pinions drive systems.
Designed as an association of two high-tech planetary reducers, KRPX allows perfect mounting on both sides of the machine frame and enables true zero backlash when coupled with an electrical preload system.
Available in 3 standard universal sizes (2, 3 and 4) KRPX is very compact, a definitive advantage for helping implementation with respective pinion height not higher than 104, 127 and 148 mm.
With this new and innovative concept, the machine-tools designers can easily expect to exceed market standards with maximum feed capacity up to 105 000 N and stiffness on the rack up to 333 000 N/mm.
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MIJNO PRECISION GEARING utilizes the highest performance, newest generation equipment for the production and control of your transmission components. Our expertise has earned the trust of robotic, medical, military, nuclear and aerospace industries. Our 120 machine-tools are used by more than 75 highly skilled workers that learn continuously the most innovative technologies. We are certified ISO 9001.
Precise manufacturing provides very precise pitch-line location and minimal cumulative error per meter. Hardened or not-hardened teeth available. Precision matching pinions in your preferred geometry are a specialty.
- Cutting: mod. 0.5 to 18; L max. = 2100 mm ; ISO 7
- Grinding: mod. 0,5 to 18; L max. = 2100 mm ; ISO 5 to 6
Try our patented Rotaxe® tooth profile for your high speed applications.
Send us your drawings for quotation at mijno@aol.com or by fax at +33.4.77.43.74.44
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Dedicated to racks & pinions drive applications, the KRP+ design is based either on the use of one single unit or on the association of two top quality planetary reducers, mounted in parallel on the machine main frame.
When used as a SingleDRIVE, the KRP+ gives the benefit of an ultra high stiffness feed gearbox, dedicated to high performances rack & pinions drive systems.
When choosing the mechanical preload solution, the KRP+ become a DualDRIVE unit, which achieve the true backlash free feature by torsionally winding one pinion against the other through the rack.
Immediate benefits are to need only one motor, and to dramatically simplify the motor control.
When choosing the Electrical preload solution, the KRP+ is used as a TwinDRIVE unit, where the backlash is cancelled by the opposite torque balance between the two pinions, according with the two motors and drives remote control.
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MIJNO PRECISION GEARING utilizes the highest performance, newest generation equipment for the production and control of your transmission components. Our expertise has earned the trust of robotic, medical, military, nuclear and aerospace industries. Our 120 machine-tools are used by more than 75 highly skilled workers that learn continuously the most innovative technologies. We are certified ISO 9001.
Precise manufacturing provides very precise pitch-line location and minimal cumulative error per meter. Hardened or not-hardened teeth available. Precision matching pinions in your preferred geometry are a specialty.
- Cutting: mod. 0.5 to 18; L max. = 2100 mm ; ISO 7
- Grinding: mod. 0,5 to 18; L max. = 2100 mm ; ISO 5 to 6
Try our patented Rotaxe® tooth profile for your high speed applications.
Send us your drawings for quotation at mijno@aol.com or by fax at +33.4.77.43.74.44
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Dedicated to racks & pinions drive applications, the DRP+ design is based on the association of two top quality planetary reducers, mounted in parallel on an extra high stiffness universal frame.
When choosing the mechanical preload solution, the DRP+ become a DualDRIVE unit, which achieve the true backlash free feature by torsionally winding one pinion against the other through the rack.
Immediate benefits are to need only one motor, and to dramatically simplify the motor control.
When choosing the Electrical preload solution, the DRP+ is used as a TwinDRIVE unit, where the backlash is cancelled by the opposite torque balance between the two pinions, according with the two motors and drives remote control.
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Nexen offers an advanced new technology that revolutionizes linear motion. The Roller Pinion System (RPS) provides zero backlash, very high positional accuracy, unlimited length, very high speeds, 99% efficiency, high rigidity, low noise, low maintenance, corrosion resistance, and long life. This opens up
new design possibilities and provides the capability to achieve much higher levels of performance in machine designs.
The RPS's unique design eliminates many of the limitations of current linear drive systems like:
Ball Screws: Limited by critical speed, maximum speed, cumulative error, vibration, thermal expansion, supplemental cooling, noise, low efficiency, maintenance, and life.
Traditional Rack and Pinion: Limited by low accuracy and speed, backlash, tooth fatigue, noise, high cost of dual and split pinion systems, high maintenance, and short life.
Belt Drives: Limited by low accuracy, backlash, low load capacity, short lengths, belt stretch, and low rigidity.
Linear Motors: Limited by low load capacity, high cost, strong magnetic fields, and liquid cooling.
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Ground Spur Gears/Ground Racks
Precision grade:
JIS Grade N7 (JIS B 1702-1:1998)
JIS Grade 3 (JIS B 1702:1976)
JIS Grade N7 (JIS B 1702-1:1998)
JIS Grade 3 (JIS B 1702:1976)
KHK R 001 grade 1
Gear teeth : Standard full depth
Pressure angle : 20
Material S45C (Carbon steel) ; SCM440 (Alloy steel)
Heat treatment:
Induction hardened teeth
Tooth, induction hardened after normalizing
Normalizing only
Core hardness: HB165194 ; HB225260 ; HB250285
Surface hardness : HRC4853 ; HRC4853
Surface treatment : Black oxide except ground surfaces
Surface finish Ground
Datum reference surface for gear cutting and grinding:
Bore
Shaft(Ground portion)
Bottom surface
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Spur Gears
Cross+Morse have a new range of 20° PA. spur gears all manufactured in medium carbon steel, provide selection from 1 Mod. through to 6 Mod. pitch with gears from 12 teeth to 120 teeth. Gears have face width equal to ten times Mod. number to provide sensible power transmission capability. To supplement the steel gears is a select range of cast iron wheels covering pitch range 2 Mod. to 5 Mod.with 30 to 60 tooth size.
Straight Racks
Available in standard lengths of 0.5, 1.0, 2.0 and 3.0 metres is a range of 20° PA straight cut racks with pitch range 1 Mod. to 8 Mod. These are designed to combine with the standard spur gears to provide low cost conversion of rotary to linear motion.
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With Our Large Selection of Standardized Products,
We Can Meet All Your Precision Linear Motion Requirements!!
KHK stock racks are made for high precision linear motion applications. We offer a large variety ranging from module 0.5 to 10 and lengths from 100 to 2000mm. Please use corner racks (SSR and SIR series) when you want to change the direction of linear motions.
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QTC offers all types of Racks and Pinions
CP Ground Spur Gears & Racks
CP Spur Gears
CP Racks
CP Stainless Steel Spur Gears
CP Stainless Steel Racks
CP Round Racks
CP Metal Flexible Racks
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We provide the complete alpha solution through project engineering and the supply of all necessary system components from one source.
Rack & Pinion overview
- weight and space-saving mounting method
- all mounting surfaces ground to tight tolerance results in
flexible mounting options
- optimised smooth and low noise level
- high reliability due to wear-resistant surface treatment
and individually deburred gear teeth
- maximum possible feed dynamics with short
acceleration times
- maximum precision for lifting axes
- maximum operational safety due to high overload
capacity
- Quality 5 (AGMA-11) through permanent checks
according to DIN 9001
- ultra-high linear accuracy
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A ground rack, with quenching treatment applied to tooth surface. Module 0.5 and 0.8, and 6 racks are available. Tooth areas, where size is less than 0.8 module, has no quenching treatment.
Models: 0.5, 0.8, 6
Total Length: 300, 500, 1000
Precision grade: KHK R 001 grade 3
Gear teeth: Standard full depth
Pressure angle: 20°
Material: S45C
Surface hardness: HRC45 - 55
Surface treatment: Black oxide except gear tooth
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Arrow Gear Company was the first gear manufacturer to offer ground tooth spiral bevel gears from stock. The most popular sizes of 1:1 and 2:1 ratios are currently available for timesaving, off-the-shelf delivery.
Every stock ground tooth gear is designed and manufactured to fulfill the following requirements for discriminating gear buyers.
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Modular Rack & Pinion System
The Modular Rack & Pinion System is the primary building block of a linear axis drive. This system consists of a standard range of straight (spur), circumferential pitch, and helical racks and pinions. The modular design permits rack segment lengths from 0.5 to 2 meters to be linked together end to end achieving any desired travel length from standard components.
Racks and pinions are available with different materials, heat treatments and quality levels to insure the correct balance of power, precision and price to meet the application requirements.
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Racks and Pinions
Reliance standard precision rack is produced by a thread grinding process which generates teeth of helicoidal form.
Manufactured in round, tubular and rectangular section Reliance rack can be used for both measurement and actuation. See precision ground rack...
Stainless steel racks and pinions
Round rack - is the ideal component for linear actuators in accurate automation applications such as xy tables, printers, lab automation equipment and robotics.
Tubular rack - is especially useful for medical and scientific applications, where the hollow shaft allows for the passage of fluids, fibre optics and gases etc. See tubular rack actuators.
Gear cutting capacity for racks and pinions
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spur racks, straight spur toothed, up to module 4;
lenght 1000 mm
spur racks, helical toothed, up to module 1,25;
lenght 400 mm
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Racktuator® - Tubular rack actuator
The Racktuator® tubular rack actuator enables fluids, tubes or wires to be passed through the assembly, reducing the risk of entanglement, and keeping the system tidy. This along with the compact, lightweight design makes the actuator ideal for medical or scientific such as:
* Sampling machines
* Pick and place machines
* Dispensing machines
* Specimen analysis
* Reagent testing
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Type
2LSB10-
Series
Linear heads (LS-Series)
Technical data
Type
2LSB10-
Frame size [mm]
60
Max. speed [mm/s]
10
Rack stroke [mm]
100, 200, 300, 400, 500, 600, 700, 800
Stroke direction
horizontal
RoHS-compliant
yes
Transportable mass (horizontal) [kg]
30
Transportable mass (vertical) [kg]
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Thanks to a very large product range, an unceasing commitment to innovation, and extremely high quality levels, SEDIS is able to satisfy the requirements of the most demanding users.
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ManualPresses are the economical solution for short run productions. The design of these presses is the direct result of our experience in multiple applications. They carry the hallmark of quality and precision. They provide:
Flexibility
- fast and easy set up
- quick and repeatable tool changeover
Ergonomic design
- hand lever position can be varied by 360°
- left and right hand versions available
Precision alignment
- smaller than 0.05 mm (precision ram and table bores)
Maintenance free
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RACK PRESSES 400 kg / 600 kg
The rack and pinion main feature is providing constant linear power over the whole travel according to the applied load.
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Manual Rack and Pinion Presses 2kN - 4kN
Sturdy and easy to operate presses
Cylindrical or V-shaped ways with adjustable stop
The press is guided by an H7 machined flat guidance
The daylight can be adjusted quickly and easily
A solid clamp safeguards the exact position of the press head
Table with wide T grooved clamping surfaces
Extended throat and height frames can be supplied but only for the 4kN HZP
The range of application can be substantially expanded by means of customer-specific accessory equipment
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