Robotic plasma cutter HPR800XD®

high-performancehigh-speedhigh-precision

Overview
The HyPerformance® HPR800XD® plasma system has been designed and built for maximum performance and productivity in X-Y, bevel and robotic cutting operations. The versatile 800-amp rated system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, and offers unmatched process flexibility to cut, bevel and mark metals up to 160 mm (6 1/4") thick.

Benefits

• Superior cut quality and consistency
  • HyPerformance plasma cuts fine-feature parts with superior quality and consistency
  • HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4" (160 mm)
  • HDi™ technology delivers HyDefinition cut quality on thin stainless steel with extremely sharp top edge quality, shiny surface finish, and reduced angle variation
  • Patented True Hole™ technology (auto gas systems only) produces hole quality significantly better than previously achievable with plasma
• Minimized operating cost
  • LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
  • Faster cut speeds increase parts-per-hour and reduce secondary operation costs
  • Patented PowerPierce® technology enables piercing thicker materials and can replace slower oxyfuel technology
• “Do anything” versatility
  • Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
  • Modular design allows easy power supply upgrades to increase capabilities when requirements change
• Industry-leading reliability
  • Robust, simple system architecture with ~50% fewer parts than many competitive systems
  • Best-in-class manufacturing and extensive testing ensure high quality

Specifications (power supply - each HPR400XD unit; HPR800XD = two HPR400XD in parallel)
General:
Maximum OCV (U0): 360 VDC
Maximum output current (I2): 400 Amps (per power supply)
Output voltage (U2): 50 – 200 VDC
Duty cycle rating (X): 100% @ 80 kW, 40° C (104° F)
Ambient temperature / Duty cycle: Power supplies operate between -10° C and +40° C (+14° and 104° F)
Power factor (cosφ): 0.98 @ 400 ADC output
Cooling: Forced air (Class F)
Insulation: Class H

Cut capacities and performance
Mild steel cut capacity:
Dross free: 38 mm (1-1/2")
Production pierce: 50 mm (2")
Maximum cutting capacity: 80 mm (3.2")

Stainless steel cut capacity:
Production pierce: 75 mm (3")
Maximum pierce:** 100 mm (4")
Severance: 160 mm (6-1/4")

Aluminum cut capacity:
Production pierce: 75 mm (3")
Severance: 160 mm (6-1/4")

Speed (Mild steel - book specification at highest output current):
12 mm (1/2"): 4430 mm/m (170 ipm)

Cut angle: ISO 9013 range 2-5 (range definitions apply; lower range = smaller angle)
Weldability: Ready to weld

Process gases (by material / Plasma / Shield):
Mild steel: O2/Air, O2/O2, Ar/Air
Stainless steel: Ar/Air; H35/N2, N2/N2, H35-N2/N2, F5/N2 (various combos depending on process)
Aluminum: Ar/Air, Ar/N2; H35/N2, Air/Air, H35-N2/N2 (various combos depending on process)

Process amps (Cutting): 30–800 (note: not all processes available for all materials)

System notes & technologies

• The HPR800XD system is comprised of two HPR400XD power supplies in parallel to deliver 800 A system capability.
• HyDefinition® and HDi™ technologies for improved precision and surface finish, especially on stainless steel.
• LongLife® consumable technology for extended consumable life.
• PowerPierce® for improved piercing capability (replaces some oxyfuel applications).
• True Hole™ technology available on autogas systems for superior hole quality.

HPR cartridge and consumables (overview)
The single-piece HPR cartridge replaces five traditional consumables with one cartridge for simplified ordering, faster change-outs, and fewer errors. HPR cartridges are packaged and sold to partners in quantities of 10.

HPR cartridge (mild steel processes examples):
80 A (standard / bevel): Retaining cap p/n 420708 | Cartridge (10 pk) p/n 420803 | Water tube p/n 420728 | Torch body p/n 420729
130 A (standard / bevel): Retaining cap p/n 420708 | Cartridge p/n 420705 | Water tube p/n 420728 | Torch body p/n 420729
260 A (standard / bevel): Retaining cap p/n 420708 | Cartridge p/n 420715 | Water tube p/n 420728 | Torch body p/n 420729

Cartridge kits (examples):
Torch starter kit p/n 528101 (includes torch body 420729, water tube 420728, retaining cap 420708)
Cartridge 3-pk kits: 80 A kit p/n 528102 (contains 420803), 130 A kit p/n 528103 (contains 420705), 260 A kit p/n 528104 (contains 420715)
Cartridge multi-amps kit p/n 528105 contains one of each amperage (80 A, 130 A, 260 A).

Standard consumables (examples by amperage and material):
— Mild steel (examples): 30 A shield cap 220747, shield 220194, nozzle retaining cap 220754, nozzle 220193, swirl ring 220180, electrode 220192, water tube 220340. 400 A consumables (mild steel): various part numbers (listed in table on product page).
— Stainless steel (examples): 45 A shield cap 220747, shield 220202, nozzle retaining cap 220755, nozzle 220201, swirl ring 220180, electrode 220308, water tube 220340. HDi and H35 variants available at higher amperages.
— Aluminum (examples): similar consumable families with specific part numbers for 45 A, 130 A, 200 A, 260 A, 400 A, 600 A and 800 A ranges; special H35/N2 and Air process variants noted in consumable tables.

Additional resources
Product includes brochures, manuals and consumable parts lists (document library entries), and a video gallery with HPRXD cut sample videos. Technical details and full consumable part-number tables are provided in the product documentation.

Caractéristiques / spécifications techniques

• Product: HyPerformance HPR800XD® (800 A system comprised of two HPR400XD units)
• Maximum system current: 800 A (two 400 A power supplies in parallel)
• Power supply max OCV: 360 VDC
• Power supply output current: 400 A per supply
• Output voltage range: 50–200 VDC
• Duty cycle: 100% @ 80 kW, 40° C
• Operating ambient temperature: -10° C to +40° C (+14° to 104° F)
• Power factor: 0.98 @ 400 ADC output
• Cooling: Forced air (Class F)
• Insulation: Class H
• Cut capacities: Mild steel dross-free 38 mm, production pierce 50 mm, max cut 80 mm; Stainless severance up to 160 mm; Aluminum severance up to 160 mm
• Process amp range (cutting): 30–800 A
• Key technologies: HyDefinition®, HDi™, LongLife®, PowerPierce®, True Hole™ (autogas)
• Consumable system: HPR single-piece cartridge (reduces 5 parts to 1; sold in packs/kits)