Plasma cutting system XPR300®

for aluminumfor stainless steelCNC

Overview
The XPR300® represents the most significant advance in mechanized plasma cutting technology. This next generation system delivers unmatched X-Definition® cut quality on mild steel, stainless steel and aluminum, increases cut speed, dramatically improves productivity and reduces operating costs. New ease-of-use features and engineered system optimization provide improved reliability and minimal operator intervention.

Benefits

• Industry-leading X-Definition cut quality: Consistent ISO range 2 results on thin mild steel; extended ISO range 3 cut quality vs earlier plasma technology; superior stainless steel cut quality across all thickness ranges; superior results on aluminum using Vented Water Injection™ (VWI).
• Optimized productivity and reduced operating costs: Significantly reduced operating costs vs previous generation; increased cut speeds on thicker materials; dramatic improvement in consumable life for mild steel; thicker piercing capability than competitive systems; Extended Pilot Arc (EPA) eliminates manual edge-finding; XPR automated gouging reduces grinding and produces weld-ready parts faster.
• Engineered system optimization: Advanced power supply technology with rapid feedback and automatic interventions to protect consumables and improve efficiency; arc response technology™ provides torch and ramp-down error protection and enhanced diagnostics; increases consumable life up to 3× vs competitor systems and reduces damage from catastrophic electrode blowouts.
• Ease of use: Intuitive operation and automatic monitoring; full control of functions via CNC; system monitoring with specific troubleshooting codes; EasyConnect™ torch lead and one-hand torch-to-receptacle connection; QuickLock™ electrode for easy consumable replacement; web-interface access via Wi‑Fi and Ethernet; built-in IIoT via Ethernet LAN and MTConnect®; Manual Set-Mode for simple gouging and off-table beveling.

Advanced process control and delivery
Four console options (Core™, CorePlus™, Vented Water Injection™ (VWI™), OptiMix™) deliver progressively enhanced cutting capabilities for mild steel, stainless steel and aluminum and can be fully controlled through the CNC.

Gas-connect console gases/fluids (table)
, Core, CorePlus, Vented Water Injection (VWI), OptiMix
O2/N2/Air, X, X, X, X
Ar, , X, X, X
F5/Ar/H2O, , , X, X
H2-N2-Ar mixing, , , , X

Operating data — cut capacities (table)
Pierce capacity:
Mild steel (argon-assist): 50 mm / 2 in
Mild steel (standard O2): 45 mm / 1–3/4 in
Stainless steel: 38 mm / 1–1/2 in
Aluminum: 38 mm / 1–1/2 in
Severance capacity:
Mild steel: 80 mm / 3–1/8 in
Stainless steel: 75 mm / 3 in
Aluminum: 50 mm / 2 in

Consumables and torches
Wide range of XPR torch part numbers and lead lengths available; consumable stack-ups and nozzle/electrode options vary by amperage and process (mild steel, non-ferrous, gouging). Starter kits and consumable part-numbered kits are available for mild steel, stainless steel and non-ferrous applications.

Environmental and efficiency improvements
Reduces consumable use, energy consumption and carbon footprint: examples include 64% less consumable copper per foot of cut, 99.5% recyclable system, and improved power-to-weight and cut-speed metrics.

Caractéristiques / spécifications techniques

• Model: XPR300®
• Maximum open-circuit voltage (U0): 360 VDC
• Maximum output current: 300 A
• Maximum output power: 66.5 kW
• Output voltage: 50 VDC – 210 VDC
• 100% duty arc voltage: 210 V
• Duty cycle rating: 100% at 66.5 kW, 40°C (104°F)
• Operational ambient temperature range: -10°C – 40°C (14°F – 104°F)
• Power factor: 0.98 at 66.5 kW
• Cooling: Forced air (Class F)
• Insulation: Class H
• EMC emissions classification (CE models only): Class A
• Lift points: Top lift eye weight rating 680 kg (1,500 lb.)