CNC plasma cutter HyPerformance HPR400XD®

robotichigh-performancehigh-precision

Overview
The HyPerformance® HPR400XD® plasma system is a 400-amp rated mechanized plasma system designed for maximum performance and productivity in X-Y, bevel, and robotic cutting operations. The system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, delivering advanced HyPerformance mild steel cutting, aluminum capability and high-quality stainless steel cutting.

Benefits

• Superior cut quality and consistency
  • HyPerformance plasma cuts fine-feature parts with superior quality and consistency
  • HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 80 mm (3.2")
  • HDi™ technology delivers HyDefinition cut quality on thin stainless steel with sharp top edge quality, shiny surface finish, and improved angularity
  • True Hole™ technology (auto gas systems only) produces improved hole quality compared with prior plasma capabilities
• Minimized operating cost
  • LongLife® technology increases consumable life and enables consistent HyDefinition cut quality
  • Faster cut speeds increase parts per hour and reduce secondary operations
  • PowerPierce® technology enables piercing thicker materials and can replace slower oxyfuel piercing for some applications
• Versatility
  • Cuts, bevels, and marks carbon steel, stainless steel, aluminum and other metals
  • Modular design allows power supply upgrades to increase capabilities
• Industry-leading reliability
  • Robust, simple system architecture with fewer parts than many competitive systems
  • High manufacturing and testing standards for quality and reliability

Key features and consumable approach
The HPR cartridge (single-piece cartridge) simplifies consumables by replacing multiple traditional parts with one cartridge for faster change-outs and simplified ordering. Cartridge kits and starter kits are available for different amperages and material types.

Specifications (selected)
General:
Maximum OCV (U0): 360 VDC
Maximum output current (I2): 400 Amps
Output voltage (U2): 50 – 200 VDC
Duty cycle rating (X): 100% @ 80 kW, 40° C (104° F)
Ambient temperature / Duty cycle: Power supplies operate between -10° C and +40° C (+14° and 104° F)
Power factor (cosφ): 0.98 @ 400 ADC output
Cooling: Forced air (Class F)
Insulation: Class H

Cut capacities:
Mild steel (dross free / production pierce / maximum cutting capacity): 38 mm (1-1/2") / 50 mm (2") / 80 mm (3.2")
Stainless steel (production pierce / maximum pierce / severance): 45 mm (1-3/4") / 75 mm (3") / 80 mm (3.2")
Aluminum (production pierce / severance): 45 mm (1-3/4") / 80 mm (3.2")

Speed (mild steel, book spec at highest output current): 12 mm (1/2") — 4430 mm/m (170 ipm)
Cut angle (ISO 9013 range*): 2–4
Weldability: Ready to weld

Process gases (by material) — plasma / shield (examples):
Mild steel: O2/Air, O2/O2, Ar/Air, Ar/Air variants
Stainless steel: Ar/Air, H35/N2, N2/N2, H35-N2/N2, F5/N2 (various mixes specified for stainless processes)
Aluminum: Ar/Air, Ar//N2, H35/N2, Air/Air (examples shown for aluminum processes)

Process amps (cutting): Not all processes available for all materials — range 30–400 A

Documents and media (examples listed on product page)
Product brochure and consumables guides and multiple PDF resources and consumable parts lists are provided for the system (see product documentation).

Caractéristiques / spécifications techniques

• Product line: HyPerformance HPR (400 A class)
• Model: HPR400XD®
• Rated output current: up to 400 A
• Maximum OCV: 360 VDC
• Output voltage range: 50–200 VDC
• Duty cycle: 100% @ 80 kW, 40° C
• Cooling: Forced air (Class F)
• Insulation class: H
• Mild steel max severance: 80 mm (3.2")
• Stainless steel max severance: 80 mm (3.2")
• Aluminum max severance: 80 mm (3.2")
• Typical cutting speed example: 4430 mm/m (170 ipm) at 12 mm (1/2") mild steel
• Process amp range (cutting): 30–400 A
• Key technologies: HyDefinition®, HDi™, LongLife®, PowerPierce®, True Hole™ (auto gas)
• Consumable concept: HPR cartridge to simplify parts and change-outs