ロール・ツー・ロールラミネート マシン R2R

自動スリッター付き産業用

Résumé
The Crest R2R Laminator Slitter is a heavy-duty roll-to-roll converting platform that laminates, trims and rewinds printed rolls in a single continuous workflow. Configurable around web width, material and production process. Originally engineered for printed PET on self-adhesive PE foam and thin PVC.

Principales fonctions

• Laminate — Apply protective films and functional layers in one workflow: self-adhesive PE foam, thin PVC backing, protective laminate over UV‑cured, latex, solvent and eco‑solvent printed media. Adjustable, heatable laminating rollers to handle a wide range of substrates and adhesive systems.
• Trim — Heavy‑duty pneumatic shear‑cut trimming that cleanly cuts thick and rigid substrates (including thick PVC) without cracking or deforming the material; delivers a precise, consistent finished width straight off the line.
• Rewind — Precision tension‑controlled rewinding with automated web tension regulation via a closed feedback loop; high torque on unwind for rigid substrates and delicate, low‑tension handling at rewind to protect print and laminate quality.

Applications / Où l'utiliser

• Print finishing & sticker production — converting printed PVC, PET and self‑adhesive vinyl onto PE foam or thin PVC backing.
• Wide format & decorative roll media — wallcoverings, canvas, banners and floor graphics (UV, latex, solvent and eco‑solvent prints).
• Custom configurations — specialty printed roll materials and technical substrates requiring tailored lamination, trimming or rewind setups.

Caractéristiques opérationnelles et avantages

• Integrated one‑pass process: lamination + heavy‑duty shear‑cut trimming + precision rewinding to reduce handling and alignment errors between stations.
• Automated web tension regulation with closed‑loop feedback across unwind, lamination, trimming and rewind stages; wide, accurately controlled tension range.
• High torque available on the unwind for rigid substrates; carefully regulated low‑tension handling at the rewind for delicate media.
• Configurable platform: web width, lamination setup, trimming configuration, backing application and rewind tension configured around material type and production process.
• Industrial grade construction engineered to handle both the toughest substrates and the most fragile printed media with equal precision.
• PLC + HMI control for machine operation and process control.
• Originally engineered for printed PET on self‑adhesive PE foam and thin PVC but configurable for a broad range of printed roll materials.
• Warranty: 5‑year warranty provided when a service agreement is in place.

Suitable materials

• Printed wallcoverings
• Decorative wallpapers
• Canvas prints
• Banner media
• Floor graphics
• UV‑cured prints
• Latex prints
• Solvent & eco‑solvent prints
• Foam backing layers (self‑adhesive PE foam)
• Self‑adhesive vinyl
• Specialty printed media and technical substrates

FAQ / Informations produit clés

• What is it? — A roll‑to‑roll converting platform that combines lamination, shear‑cut trimming and precision tension‑controlled rewinding in one continuous workflow.
• What makes it heavy‑duty? — High‑torque industrial design, heavy‑duty pneumatic shear‑cut system and automated tension control across all winding positions to handle thick, rigid substrates without deformation.
• Tension control method — Automated web tension regulation via a closed feedback loop with continuous detection and adjustment across all stages.
• Customization — The platform is configurable (lamination units, trimming, integration with upstream/downstream equipment, tension parameters) to fit specific material and production requirements.

Caractéristiques / spécifications techniques

• Product name: R2R Laminator Slitter
• Functions: Lamination, heavy‑duty shear‑cut trimming, precision tension‑controlled rewinding (one pass)
• Control: PLC + HMI
• Tension control: automated closed‑loop web tension regulation across unwind, lamination, trimming and rewind
• Unwind: high torque available for rigid substrates
• Rewind: controlled delicate handling for fragile printed media
• Trimming: pneumatic shear‑cut system for thick/ridged substrates
• Lamination rollers: adjustable and heatable to accommodate a range of substrates and adhesives
• Configuration: web width, lamination setup, trimming configuration, backing application and rewind tension configurable to production process
• Originally engineered for: printed PET on self‑adhesive PE foam and thin PVC
• Suitable materials: printed wallcoverings, decorative wallpapers, canvas, banners, floor graphics, UV/latex/solvent/eco‑solvent prints, foam backing layers, self‑adhesive vinyl, specialty printed media
• Warranty: 5‑year warranty when a service agreement is in place