Analog camera

digitalindustrialfor hazardous areas

Product Overview
Industrial-grade video imaging systems engineered for 24/7 process observation in reactors, tanks, and pressure vessels. ATEX-certified explosion-proof cameras delivering HD and 4K resolution for critical applications in hazardous and sterile environments. Integrates with sight glass ports or sanitary connections to provide real-time video feeds for multi-vessel oversight, regulatory documentation, and rapid incident response.

Key Benefits

• 24/7 Remote Monitoring - Continuous video surveillance eliminates the need for operators to approach hazardous or high-temperature vessels for visual checks.
• Regulatory Compliance - Timestamped video recording provides auditable documentation of cleaning validation, batch processes, and GMP procedures.
• Multi-Vessel Supervision - Centralized control room displays enable simultaneous monitoring of multiple reactors, fermenters, or storage tanks.
• Early Problem Detection - Real-time observation of foaming, phase separation, precipitation, or agitation issues allows immediate process intervention.

Camera Technologies & Features

• 4K UHD Explosion-Proof Cameras - 3840 × 2160 pixel (4K) resolution; ATEX Zone 1, 2, 21, 22 certification; Group IIC and IIIC rating; Power-over-Ethernet (PoE) connectivity; 316L stainless steel enclosure; IP68 ingress protection; Operating temperature: -40°C to +80°C; Web browser interface (no special software).
• HD Zoom Explosion-Proof Cameras - 1920 × 1080 pixel (Full HD) resolution; 10× optical zoom + 4× digital zoom; ATEX Ex d (flameproof) certification; Remote zoom and focus control; Low-light CMOS sensor technology; Stainless steel Type K25 housing; Diameter: 71mm × Length: 140mm; 12V DC power supply with transformer.
• Fixed Lens Explosion-Proof Cameras - Compact CCD imaging with fixed focal length optimized for continuous monitoring; 480 TV lines resolution (0.4 MP); ATEX Zones 1, 2, 21, 22 rated; Polished stainless steel (Type K55); Compact: 78mm dia. × 163mm length; Bracket or sanitary clamp mounting; Proven reliability in extreme conditions.
• Industrial Non-Hazardous Cameras - Standard industrial video for non-classified environments; 480 TV lines CCD sensor; 10× optical + 4× digital zoom; Polished 316 stainless steel housing; 24V power supply with transformer; Compact dimensions: 74mm × 130mm; Sight glass port or tri-clamp mount; Suitable for pharmaceutical clean rooms.

Typical Applications

• Reaction Monitoring - Visual confirmation of reaction progression, phase changes, precipitate formation, and exothermic events without manual sampling.
• CIP/SIP Validation - Documentation of cleaning efficacy through recorded video of spray ball coverage, residue removal, and final rinse clarity.
• Agitation Verification - Confirmation of proper mixer operation, vortex formation, particle suspension, and homogenization.
• Level Monitoring - Visual liquid level observation in tanks and vessels as backup or verification for electronic level transmitters and magnetic indicators.
• Foam Detection - Early identification of foaming conditions enabling preemptive antifoam dosing or process adjustment.
• Product Quality Checks - Visual assessment of color, clarity, particle size, crystallization, and phase separation for in-process quality control without sampling.

Technical Specifications (summary table)
Imaging Performance:
4K UHD Resolution — 3840 × 2160 pixels
Full HD Resolution — 1920 × 1080 pixels
Standard Resolution — 480 TV lines (0.4 MP)
Optical Zoom — 10× (zoom models)
Digital Zoom — 4× (zoom models)
Frame Rate — 30 fps (HD/4K models)
Low Light Performance — CMOS sensor technology
Video Output — Ethernet, analog (model-dependent)

Construction & Environment:
Housing Material — 316/316L Stainless Steel
Surface Finish — Electropolished (sanitary)
Ingress Protection — IP66 / IP67 / IP68
Operating Temperature — -40°C to +80°C
Humidity Tolerance — 0-100% RH (sealed)
Vibration Resistance — IEC 60068-2-6 compliant
Lens Material — Optical glass (sealed)
Weight — 2-5 kg (model-dependent)

Hazardous Area Certification:
ATEX Directive — 2014/34/EU
Gas Zone Rating — Zone 1, Zone 2
Dust Zone Rating — Zone 21, Zone 22
Protection Type — Ex d (Flameproof)
Gas Group — IIC (most stringent)
Dust Group — IIIC
IECEx — Optional certification
Temperature Class — T4 / T6 (model-dependent)

Installation & Power:
Mounting Options — Bracket, tri-clamp
Sight Port Compatibility — DN50-DN150 standard
Power Supply (Ex) — 12V DC with transformer
Power Supply (4K) — PoE (802.3af/at)
Cable Entry — M20 certified gland
Network Interface — Ethernet (4K/HD models)
Video Recording — Local or network DVR/NVR
Control Interface — Web browser or VMS

Technical Specifications

• Resolutions: 3840×2160 (4K), 1920×1080 (Full HD), 480 TV lines (0.4 MP)
• Zoom: up to 10× optical + 4× digital (zoom models)
• Frame rate: 30 fps for HD/4K models
• Enclosure: 316/316L stainless steel, electropolished
• Ingress protection: IP66 / IP67 / IP68
• Operating temperature range: -40°C to +80°C
• Hazardous area ratings: ATEX Zones 1/2 and 21/22, Gas Group IIC, Dust Group IIIC, Ex d protection
• Power options: PoE (4K), 12V DC (Ex models)
• Mounting: bracket or tri-clamp; sight port compatibility DN50–DN150
• Interfaces: Ethernet, analog (model-dependent); control via web browser or VMS
• Standards: vibration IEC 60068-2-6; sealed optical lens; humidity tolerance 0–100% RH (sealed)