Inert air and nitrogen generator

dryfor heat treatmentpackaging

Overview
Integrated compressed air systems and on-site gas generation (nitrogen, oxygen) for manufacturing plants, production lines and industrial process utilities. BERG supplies combined solutions using KOMPBERG compressors, DRYBERG air treatment and NITROBERG/OXYBERG gas generators to match production requirements.

Key points

• Product families: KOMPBERG, DRYBERG, NITROBERG, OXYBERG
• On-site nitrogen and oxygen generation
• Air treatment: drying, filtration, condensate and oil vapor management
• Industrial system design for manufacturing

Challenges in modern manufacturing
Manufacturing operations require stable pressure, consistent gas availability and controlled air quality to support automation, pneumatic tools, packaging, inerting and other process needs. Main challenges include:

• Maintaining continuous supply to avoid production interruptions
• Optimizing energy consumption through correct sizing and system integration
• Ensuring air quality (dryness, filtration, oil removal) for process stability
• Reducing logistics and dependency on cylinder or bulk gas deliveries

How BERG supports manufacturing plants
BERG provides engineered, scalable packages and system design support including:

• System sizing and turnkey delivery (skid or container modules)
• Integrated compressor + treatment + gas generation packages
• Installation consulting, commissioning and long-term service
• Options for buffer storage and distribution networks

Compressed air systems for manufacturing
Solutions based on KOMPBERG compressors serve production lines, pneumatic tools, actuators, valves, packaging machines, CNC and instrument air. Typical features include:

• Screw compressor packages for continuous production use
• Air receivers, control panels and distribution interfaces
• Scalable layouts for multi-shift industrial environments

Air treatment for reliable production
DRYBERG air treatment covers dryers, filters, oil vapor removal and condensate management to deliver clean, dry air. Typical uses include:

• Instrument air and pneumatic automation
• Painting, coating and surface treatment
• Packaging and quality-sensitive manufacturing
• Applications requiring oil vapor removal

On-site nitrogen generation
NITROBERG PSA systems provide continuous on-site nitrogen to reduce cylinder or bulk dependency and ensure stable purity and pressure for inerting, blanketing, purging and packaging.

• Inerting and blanketing of sensitive products
• Packaging and filling operations
• Heat treatment and metal processing
• Plastics processing and chemical-related manufacturing

Oxygen generation for selected applications
OXYBERG oxygen generators are available for process oxygen needs where on-site oxygen quality is appropriate (combustion support, oxidation processes, wastewater treatment, utility oxygen supply).

Applications across manufacturing industries
BERG solutions apply to a wide range of manufacturing contexts:

• Production lines and automation
• Pneumatic tool networks and maintenance air
• Packaging, filling and protective atmospheres
• Inerting, purging and blanketing
• Metal processing, heat treatment and surface treatment
• Plastics manufacturing and component production

Typical manufacturing utility flow

• Ambient air
• KOMPBERG compressor
• DRYBERG air treatment
• Production compressed air
• NITROBERG / OXYBERG gas generation
• Buffer storage and distribution
• Manufacturing process

Benefits — traditional supply vs BERG integrated solution
Traditional supply

• Separate suppliers for air and gases
• Dependency on cylinders or bulk deliveries
• Higher logistics and less integration
• Limited system transparency and higher downtime risk

BERG integrated solution

• Single supplier for air and gas systems
• On-site nitrogen and oxygen generation
• Improved system compatibility and scalability
• Reduced logistics dependency and long-term service support

Technical features / specifications

• Brands: KOMPBERG (compressors), DRYBERG (air treatment), NITROBERG (PSA nitrogen), OXYBERG (oxygen generation)
• Functions: compressed air supply, drying/filtration, N2/O2 generation, buffering and distribution
• System types: skid-mounted or containerized turnkey packages, project sizing support
• Primary applications: inerting, blanketing, purging, packaging, heat treatment, plastics processing, coating