Oxygen and nitrogen generator for the pharmaceutical industry NITROBERG

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Overview
On-site nitrogen and oxygen generation systems for pharmaceutical production, analytical laboratories and controlled process environments. BERG Kompressoren supplies PSA-based NITROBERG nitrogen generators and OXYBERG oxygen generators, plus pre-engineered skid or containerized packages and associated feed air preparation, buffer storage and gas monitoring.

Key advantages

• BERG Kompressoren PSA technology
• On-site gas generation to reduce cylinder dependence
• Scalable skid or containerized solutions for lab to production scale
• Integration options: buffer tanks, pressure control and gas quality monitoring

Challenges in pharma and laboratory gas supply

• Need for stable, predictable gas availability for analytical instruments and controlled processes
• High logistical costs and handling associated with cylinders and bulk deliveries
• Requirement for process and analytical stability (repeatability, inerting, blanketing)
• Integration into cleanrooms and controlled environments with documentation and qualification needs

BERG Kompressoren engineering support

• Technical sizing and system design for pharmaceutical and laboratory requirements
• Pre-engineered turnkey gas systems and modular packages
• Selection of feed air preparation, buffer storage and gas quality monitoring components
• Long-term service contracts, documentation and qualification support

NITROBERG — On-site nitrogen generation
PSA nitrogen generators producing nitrogen from prepared feed air. Designed to support continuous supply and controlled purity for applications such as LC-MS, analytical instruments, packaging, inerting, blanketing and purging.

OXYBERG — On-site oxygen generation
PSA oxygen generators producing oxygen from prepared feed air for selected laboratory, research, pilot plant and process applications. Systems can be integrated with buffer storage, pressure regulation and gas monitoring for controlled oxygen supply.

Applications in pharma and laboratory environments

• Analytical laboratories
• LC-MS nitrogen supply
• Pharmaceutical production (inerting, purging, blanketing)
• Pharmaceutical packaging
• Research and pilot plants
• Controlled process atmospheres

Typical on-site gas generation flow

• 01 Ambient air
• 02 Feed air preparation (filtration, drying, oil removal)
• 03 NITROBERG / OXYBERG PSA generator
• 04 Gas buffer tank
• 05 Gas quality monitoring and pressure control
• 06 Laboratory or process supply

Comparison: traditional gas supply vs BERG Kompressoren on-site generation
Traditional supply: cylinder handling, bulk deliveries, delivery delays, higher logistics costs and storage requirements. BERG Kompressoren on-site generation: continuous production, reduced logistics dependency, improved supply security, scalable design and reduced cylinder handling.

Recommended BERG Kompressoren solutions

• NITROBERG nitrogen generators — PSA systems for LC-MS, analytical instruments, packaging, inerting and process applications
• OXYBERG oxygen generators — PSA systems for selected laboratory, research, pilot plant and process applications
• Buffer storage, pressure control and gas monitoring components
• Skid-mounted or containerized pre-engineered packages

FAQ highlights

• What is a laboratory nitrogen generator? — A system that produces nitrogen on site, typically using PSA technology.
• Can nitrogen generators support LC-MS? — Yes, they can provide continuous nitrogen supply for compatible instruments when specified accordingly.
• Can on-site generation replace cylinders? — In many applications, on-site generation can reduce or replace regular cylinder supply.
• Is on-site generation suitable for regulated pharma environments? — Yes, when monitoring, documentation, maintenance and qualification requirements are defined in the engineering phase.

Specifications / Technical specifications

• Brand: BERG Kompressoren
• Technology: PSA (Pressure Swing Adsorption) for nitrogen and oxygen generation
• Product lines: NITROBERG (nitrogen), OXYBERG (oxygen)
• Typical components: feed air preparation, PSA generator, gas buffer tank, gas quality monitoring, pressure control
• System options: skid-mounted or containerized packages; modular and scalable designs
• Applications: LC-MS, analytical instruments, pharmaceutical production, packaging, inerting, blanketing, purging, controlled atmosphere processes
• Purity & performance: achievable purity depends on gas type, flow demand, pressure and operating profile; to be confirmed during engineering