Hot-wire cutting machine DOUBLE CUT

for EPSfor polystyreneCNC

Description
The Double Cut hot wire cutting machine by Nettuno Sistemi is an advanced, efficient solution for cutting foam. Its simultaneous double-cut system uses two hot wires to cut both sides of the material in a single pass, enabling precise shapes while reducing cycle time. The machine is designed for EPS, XPS and other rigid foams and provides control over wire temperature and cutting speed to prevent deformation and ensure consistent results.

Key details

• Double Cut: two hot wires cut simultaneously on both sides, enabling complex shapes in one pass.
• Versatility: suitable for EPS, XPS and other lightweight rigid foams used in scenography, architectural elements, packaging and more.
• Efficiency: simultaneous cutting reduces processing time and increases throughput for series production and precision parts.
• Control and precision: adjustable wire temperature and cutting speed for clean, detailed cuts without material deformation.

Applications

• Scenography and scenery: detailed scenery for theatre, film and events.
• 3D figure modelling: production of three-dimensional figures, sculptures and artistic foam elements.
• Architecture and construction: mouldings, decorative panels, insulating parts and architectural elements.
• Custom packaging: custom foam packaging for product protection.
• Advertising and signage: letters, logos and volumetric foam structures.
• Industrial prototyping: prototype development and testing before final production.

Technical characteristics (table)
Overall dimensions: 3.300 x 3.200 x 2.000 mm
Cutting area: X = 2,500 mm, Y = 1,250 mm
Table top: Compact high-density wood fibre board
Cutting wire length: 2,000 mm
Speed axes: 13 m/min
Number of axes: 8
Accuracy: +/- 0.05 mm
Type of cutting wire: Nichrome / titanium
Wire tensioner: Spring-loaded
Adjustment of wire temperature: Manual potentiometer
Cutting wire diameter: 0.25 mm - 0.30 mm
Processable foams: EPS / XPS / Rigid foam
Motors: Stepper motors
Transmission: Recirculating ball bearing and guideway assemblies
Handheld controller: Yes
Structure: Anodised aluminium / steel
Power consumption: 230V 50/60Hz 1 kW
Operator interface: Nettuno Cutter
3D Preview: No
Corel Draw License: Yes
Vertical turntable: Optional

Characteristics / technical specifications

• Overall dimensions: 3.300 x 3.200 x 2.000 mm
• Cutting area: X = 2,500 mm, Y = 1,250 mm
• Table top: Compact high-density wood fibre board
• Cutting wire length: 2,000 mm
• Speed axes: 13 m/min
• Number of axes: 8
• Accuracy: +/- 0.05 mm
• Type of cutting wire: Nichrome / titanium
• Wire tensioner: Spring-loaded
• Adjustment of wire temperature: Manual potentiometer
• Cutting wire diameter: 0.25 mm - 0.30 mm
• Processable foams: EPS / XPS / Rigid foam
• Motors: Stepper motors
• Transmission: Recirculating ball bearing and guideway assemblies
• Handheld controller: Yes
• Structure: Anodised aluminium / steel
• Power consumption: 230V 50/60Hz 1 kW
• Operator interface: Nettuno Cutter
• 3D Preview: No
• Corel Draw License: Yes
• Vertical turntable: Optional