OverviewThe CLIMAX EZ-FACER™ ODFF24 OD Mount Flange Facer is a portable, pneumatically driven machine engineered for precision on-site machining of flat-faced flanges. Designed for field resurfacing, grooving and beveling, the unit enables accurate flange face restoration without dismantling heavy pipeline or process systems. OD mounting ensures stable alignment for critical maintenance operations.
Product Advantages- Precision machining: achieves flatness down to 0.006 in (0.152 mm) and surface finishes as smooth as 125 Ra (range 125–500 Ra) for repeatable results.
- Versatile operations: performs facing, grooving and beveling on a wide range of flange types and materials.
- Power and control: integrated pneumatic control unit (PCU) with adjustable speed and feed; adjustable feed rate 0–0.033 in/rev for fine radial and axial control.
- Quick setup: modular chuck foot mounting for flexible clamping and rapid deployment.
- Operator safety: pneumatic drive, hands-free operation capability and remote-mounted controls with emergency stop.
Set Up & Operation- Supplied in a custom protective metal case with a single-page quick reference guide.
- Determine chucking range and attach chuck feet.
- Mount to workpiece and level/center the RDU.
- Install motor and slide assembly.
- Set up the PCU and set feed rate to zero before cutting.
- Open speed adjuster gradually and engage manual valve; adjust feed and rotation for desired finish.
- Use the emergency stop by releasing the valve handle.
Certification & Compliance- CE compliant — Machinery Directive 2006/42/EC.
- ISO 9001:2015 quality management.
- Meets ASME, API and ANSI surface finish standards.
Applications- Resurfacing damaged or corroded flanges.
- Machining grooves and bevels on flat flanges.
- Preparing sealing surfaces during maintenance or shutdowns.
- In-situ machining without equipment removal.
Target Industries- Oil & gas
- Petrochemical and refineries
- Shipbuilding and offshore
- Power generation
- Water treatment and utilities
- Mining and heavy industries
- Aerospace and defense (ground piping systems)
SpecificationsMODEL: ODFF24
Part Number: 106284
Mounting Range: 9.7–24.5 in / 246–622 mm
Facing Diameter Range: 0–24 in / 0–609.6 mm
Radial Tool Slide Travel: 12.8 in / 324.9 mm
Axial Tool Head Travel: 2.5 in / 63.5 mm
Feed Rate: 0–0.033 in/rev / 0–0.838 mm/rev
ROTATION DRIVE SYSTEM
Drive type: Micro V belt
Gear reduction: 9.0:1
Turning Arm Speed Range: 5–30 rpm
Pneumatic Power Input Requirements: 1.3 hp (1 kW) — 90 psi @ 57 CFM / 620 kPa @ 1.6 m3/min
MEASUREMENTS
Machine Weight: 237 lbs / 60.4 kg
Shipping Weight: 410 lbs / 186 kg
Crate Dimensions: 47.24 x 40.6 x 16 in / 1200 x 1032 x 406 mm
HS Code: 8461.9
Technical specifications- Model: ODFF24
- Part Number: 106284
- Mounting Range: 9.7–24.5 in (246–622 mm)
- Facing Diameter Range: 0–24 in (0–609.6 mm)
- Radial Tool Slide Travel: 12.8 in (324.9 mm)
- Axial Tool Head Travel: 2.5 in (63.5 mm)
- Feed Rate: 0–0.033 in/rev (0–0.838 mm/rev)
- Drive Type: Micro V belt
- Gear Reduction: 9.0:1
- Turning Arm Speed Range: 5–30 rpm
- Pneumatic Power Input: 1.3 hp (1 kW); 90 psi @ 57 CFM (620 kPa @ 1.6 m3/min)
- Machine Weight: 237 lbs (60.4 kg)
- Shipping Weight: 410 lbs (186 kg)
- Crate Dimensions: 1200 x 1032 x 406 mm