Multi-channel manifold

stainless steelweldplug-in

Overview
The EXTRCOOL Rack Manifold (AICoolit series) connects the cooling distribution unit (CDU) to cold plates in rack liquid cooling systems. Constructed from SUS304 or SUS316L stainless steel with ultra-precision manufacturing, it supports single-pipe (quick-connect) and double-row (blind-connect, welded) configurations. Interface positional accuracy: ±0.15 mm. Production is controlled via MES in cleanroom conditions and validated by dual gas and liquid pressure tests to ensure leak-tightness and uniform flow distribution.

Key features

• Manufacturing and quality control: MES-monitored production, cleanroom assembly and strict cleanliness standards to reduce contamination risk.
• Leak-tight performance and uniform flow: dual gas/liquid pressure testing ensures sealing and balanced branch distribution for efficient heat transfer.
• Connection and sizing options: quick-connect (self-locking), blind-connect (welded) and other locking types; connector diameters 30/40/50 mm; quick-connector orifices 2/4/6/8; various branch interfaces and valve options.

Typical applications

• Military-grade liquid cooling for high-demand equipment.
• Rack and data-center liquid cooling solutions for industrial and commercial systems.
• Custom liquid-cooling configurations requiring quick-disconnect or welded manifolds.

Product specifications

• Construction material: SUS304 or SUS316L stainless steel
• Operating temperature range: -180/-400°C
• Compatible media: deionized water, ethylene glycol, propylene glycol
• Connection types: quick-connect (single-pipe) and blind-connect (double-row, welded)
• Connector diameters (optional): 30 mm, 40 mm, 50 mm (other sizes on request)
• Positional accuracy: ±0.15 mm
• Quality assurance: MES monitoring, cleanroom production, dual gas/liquid pressure tests

Customization & installation notes
Lengths, branch count and connector types are customizable to project requirements. Options include automatic exhaust valve (SUS304), drain valve (ball valve or quick connector), square-tube header and various supervisor/branch interfaces. Provide system details for factory configuration and welding requirements for blind-connect variants.