Continuous-motion assembly line

fully-automaticin-linehigh-speed

Product overview
HGTECH fully automated assembly line for cylindrical battery cell lids integrates automatic assembly, testing and packaging with real-time MES communication for production monitoring and traceability. The line supports lids up to 46 mm in diameter and delivers up to 20,000 pieces per shift while reducing labor requirements by 10× and improving quality by 30% compared with traditional processes.

Key benefits

• High throughput: up to 20,000 pcs per shift with a 99.5% yield rate.
• Flexible production: supports lid diameters up to 46 mm for broad compatibility.
• Conjugate cam riveting technology: completes online riveting in approximately 1 second per part.
• Automatic feeding system designed to prevent material jamming and ensure continuous operation.

Additional features

• All-in-one line integrating automatic assembly, inline testing and automatic packaging.
• Real-time MES connectivity for process control, monitoring and traceability.
• Operational advantages versus traditional lines: significant labor reduction and improved product quality.

Technical specifications

• Production capacity: up to 20,000 pieces per shift.
• Yield rate: 99.5%.
• Supported lid diameter: up to 46 mm.
• Riveting method: conjugate cam riveting; online riveting time: 1 second.
• Feeding: automatic feeding technology designed to prevent material jamming.
• Integrated functions: automatic assembly, testing and packaging.
• Data/communication: real-time MES connectivity for process control and traceability.
• Performance claims: reduces labor by 10× and improves quality by 30% compared to traditional processes.