Mobile concrete batching plant IBS G60

with belt conveyorcompactautomatic

General information
IBS G60 is a gravimetric mobile mixing plant for on-site production of concrete, cold asphalt and other cementitious mixtures. The unit includes two aggregate hoppers, a 3 m³ cement tank, a water tank and optional one or two additive tanks. Its compact mobile layout permits mounting on truck or rail for flexible deployment.

Applications and outputs

• Able to produce:
• Concrete
• Cold asphalt
• Cold recycled asphalt
• Cementitious mixtures
• Soil stabilization
• Econcrete
• Ecoflooring

Basic configuration
Basic configuration covers core production functions required for concrete and similar mixtures.

• Aggregate dosing
• Cement dosing
• Water dosing
• Mixing group
• Control system

Additional options
Optional items available to extend functionality:

• Additive tank(s) with dosing system
• Bitumen emulsion dosing for cold asphalt
• Butterfly valve for cement dosing
• Aggregate hopper covers
• Hydraulic system for mixer positioning
• Central lubrication system
• Diesel generator unit
• Adjustable mixer speed (frequency inverter)
• Printer for production reports
• Smartphone/tablet control interface
• Remote control and data monitoring

Mixing group
The machine is equipped with a 3.0 m mixer with ingredient inlets at the mixer start to ensure adequate mixing time. Spiral drive and blades provide continuous, consistent mixing. A removable rubber rim on the mixer bottom facilitates cleaning. The mixer is mounted on a hydraulic support for accessibility and maintenance; central lubrication is provided for key components.

Cement dosing
Cement subsystem comprises a 3 m³ tank supported on four measuring cells and a screw dispenser driven by a brushless synchronous motor with reducer for precise real-time dosing. An automatically operated butterfly valve prevents moisture ingress and leakage when idle. The screw dispenser is removable for maintenance.

Aggregate dosing
Aggregate dosing uses two 5 m³ hoppers, each on four measuring cells, and two belt conveyors feeding the mixer. Conveyor and cement drives use brushless synchronous motors for accurate dosing. Conveyor bearings are connected to central lubrication and conveyors are separable for maintenance.

Water dosing
Water subsystem includes a pump, stainless steel tank, piping and a flow meter for controlled dosing. Pipelines are removable for maintenance; materials selected for durability in field operation.

Control system
Control is based on a PLC SIMATIC S7 with Siemens components. The electrical cabinet is built to IP65 and cables are shielded against electromagnetic interference. All dosing operates in closed loops. A user-friendly HMI provides access to recipes, parameters, diagnostics and production data.

Machine components / Optional equipment (high level)

• Additives: one or two additive dosing subsystems with tank, pump, flow sensor and piping
• Bitumen: emulsion dosing system with heated pump and flow/temperature sensors
• Valve: electrically driven butterfly valve for cement hopper integration
• Tarpaulin: protective canopy for weather protection
• Hydraulics: mixer positioning system with cylinders and power unit
• Lubrication: centralized lubrication system (LINCOLN) option
• Generator: approx. 36 kW diesel generator option
• Mixer speed control: frequency inverter option for variable speed
• Printer: thermal printer for production records
• Remote access: smartphone/tablet interface and secure remote monitoring

Technical specifications

• Mixer length: 3.0 m
• Mixer design: spiral drive with blades; removable rubber rim; central lubrication option
• Cement tank volume: 3 m³
• Cement dosing: screw dispenser with brushless synchronous motor and reducer; measuring cells; automatic butterfly valve option
• Aggregate hoppers: two hoppers, 5 m³ each; each on 4 measuring cells
• Aggregate extraction: two belt conveyors with brushless motor drives; bearings linked to central lubrication
• Water dosing: pump, stainless steel tank/piping, flow meter
• Additives: optional 1 or 2 dosing tanks with pumps and flow sensors
• Control: PLC SIMATIC S7, Siemens components, HMI, closed-loop dosing
• Electrical cabinet: IP65; shielded cables
• Optional power: diesel generator (~36 kW)
• Designed for mobile use on truck or railway; compact design