The automated complex represents a fully closed-loop fruit jelly production line with molding (casting) into forms, cooling, demolding, and sugar coating. Form return and movement are carried out using pneumatic components. A bucket elevator transports sugar from the tumbler to the coating unit. The system includes 150 stainless steel-framed silicone molds, ensuring a continuous production cycle.
Production Capacity Calculation (kg/h):
P = (3600 / T) × K × M
Where:
T – time for casting and moving one mold (in seconds)
K – number of items per mold
M – weight of one item (in kg)
Example 1 (3×8 mold layout, 12 g per piece):
T = 8 sec; K = 24; M = 0.012 kg
P = (3600 / 8) × 24 × 0.012 = 130 kg/h
Example 2 (4×8 mold layout, 10 g per piece):
T = 8 sec; K = 32; M = 0.01 kg
P = (3600 / 8) × 32 × 0.01 = 144 kg/h
Line Components:
MCM-2 Jelly Depositing Machine
Cooling Section
Cooling Section
Cooling Section
Cooling Section
Cooling Section with Transverse Transfer
Cross Conveyor
Longitudinal Conveyor
Cross Conveyor
Demolding Unit
Sugar Coating Unit
Sugar Tumbler
Bucket Elevator (for sugar return to coating unit)