Process analysis software InControl

monitoringvisualizationcontrol

Overview
The Nordson InControl system centralizes process visualization and closed-loop control for cable, wire and tube production. It aggregates measurement data from Nordson gauges (ID/OD, wall thickness, concentricity, ovality) and presents it through an operator-focused graphical interface. Easy to install and configure, InControl helps production teams monitor critical parameters, shorten start-up time and maintain tighter product specifications.

Features & Benefits

• Intuitive, user-centric GUI for faster operator response and reduced training time.
• Fast, simple product changeovers and recipe management to minimize downtime.
• Precise die‑center monitoring to reduce start-up scrap and setup time.
• Closed-loop control capability to decrease material usage, give-away and rework.
• Process analysis and statistical tools to drive consistent product quality.
• Comprehensive data management: real-time charts, printed reports, data logging, alarms and event history.
• Networking and integration options for MES/SCADA and plant systems.
• Flexible I/O to integrate with existing PLCs and line equipment.

Recommended additions to your process line

• AccuScan 5000 – Two-Axis Diameter Gauge
• AccuScan 6000 – Four-Axis Diameter Gauge
• AccuScan Pro – Single-Axis Diameter Gauge
• BenchMike Pro – Sample Inspection Micrometer
• CapScan 2000 – Capacitance Gauge
• CenterScan 2010 – Eccentricity Gauge
• LaserSpeed Pro – Length & Speed Gauge
• LN3000 – Lump and Neckdown Gauge
• Smart Temp – Preheater
• TrueWall – Ultrasonic Gauge
• Z-Mike Pro – Part Inspection Micrometer

Technical specifications

• Aggregates measurement data from multiple Nordson gauges (ID/OD, wall thickness, concentricity, ovality).
• Graphical user interface optimized for operator efficiency and quick changeovers.
• Closed-loop control support to automate corrections and reduce scrap.
• Process analysis, statistics and reporting tools for quality assurance.
• Real-time charting, data logging, alarm handling and printable reports.
• Network integration and flexible I/O for PLC and plant system connectivity.
• Designed for cable, wire and tube extrusion processes; supports multi-gauge configurations.