Automatic fixture Z-Mike Pro

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Overview
The Z-Mike Pro is a non-contact laser micrometer designed for industrial part inspection and process control. It delivers absolute dimensional measurement for delicate, soft, brittle, hot or irradiated components, enabling manufacturers and machine shops to meet tight tolerances in laboratory and factory environments. Key measurement functions include diameter, ovality, effective cutting diameter, taper and TIR. The non-contact laser method eliminates part distortion and operator-influenced error, ensuring consistent results traceable to national standards (NIST).

Features & Benefits

• Patented optical design and electronics for high accuracy and exceptional repeatability (up to ±0.13 µm).
• Auto-calibration maintains precision across the measurement range and compensates for temperature variation on the shop floor.
• Measurement robustness independent of surface type (gloss, matte, color) and external stray light.
• Measurements traceable to national standards (NIST) for quality assurance.
• Non-contact technique removes operator-induced measurement errors and avoids part deformation.
• No strict centering required — minimal adjustment for a wide range of part sizes.
• Rugged cast housing sealed against dust and moisture for industrial environments.
• Large, high-resolution touch-screen for rapid setup and clear result display.
• Multiple product profiles can be stored and recalled for fast changeover.
• Integrated I/O enables seamless integration with automated part handling and motion control.

Two Models Available
Measurement | Z-Mike Pro 25 | Z-Mike Pro 50
Measurement Range | 0.100 to 25.4 mm (0.004 to 1.0 in.) | 0.254 to 50 mm (0.010 to 2.0 in.)
Repeatability | ±0.13 µm (±0.000005 in.) | ±0.25 µm (±0.000010 in.)
Accuracy | ±0.5 µm (±0.000020 in.) | ±0.76 µm (±0.000030 in.)
Measurement Area / Depth of Field | ±0.75 x 25 mm (±0.030 x 1.0 in.) | ±1.5 x 50 mm (±0.060 x 2.0 in.)
Laser Beam Velocity | 50 m/sec (2,000 in./sec.) | 100 m/sec (4,000 in./sec.)
Temperature Coefficient | <0.2 µm/°C | <0.2 µm/°C
Calibration | Factory calibrated | Factory calibrated

Applications & Measurement Capabilities

• Diameter and ovality inspection of shafts, pins and cylindrical components.
• Effective cutting-diameter and taper checks for tool blanks and machined features.
• TIR (Total Indicated Runout) and other geometric checks for rotating parts.
• Quality control for medical components, camshafts, crankshafts and other precision parts.

Technical Specifications (summary)

• Measurement principle: non-contact laser micrometry (profile scanning).
• Models: Z-Mike Pro 25 and Z-Mike Pro 50 to cover different diameter ranges.
• Auto-calibration and factory calibration with NIST traceability.
• Environmental suitability: sealed cast housing for dust and moisture resistance on the shop floor.
• User interface: high-resolution touchscreen, multi-profile memory and fast recall.
• Connectivity: integrated I/O for automation and motion-control interfaces.
• Temperature stability: coefficient <0.2 µm/°C; compensation for standard shop-floor variations.