Fully Automatic Bottle Cap Assembly Line Bottle CapperOverviewOur company proudly presents the fully automatic bottle cap assembly line, a state-of-the-art solution engineered for precision and efficiency. Integrated with an optional high-precision CCD vision inspection system, this line significantly boosts finished product qualification rates and maximizes assembly speed. Designed for versatility, it expertly handles the assembly of various caps including wine bottle caps (plastic, aluminum, aluminum-plastic), breakaway rings, non-standard seals, and cold/hot-cut caps. It is also suitable for items like travel mug lids and pump heads. The machine is fully customizable to meet your specific production requirements and assembly processes.
Key Features & Advantages- Complete Automation: Features fully automatic loading, assembly, and unloading, operating seamlessly without manual intervention for optimal labor efficiency.
- Intelligent Vision Inspection (Optional): The integrated CCD system provides real-time, in-line quality control, ensuring consistent output and reducing defects.
- High-Speed Precision Engineering: Built with a robust and elegant design for remarkable stability, guaranteeing flawless performance at high operational speeds.
- Flexible Assembly Capacity: Capable of automatically assembling 2 to 11 distinct components into a single, finished cap.
- Modular & Expandable Design: Easily integrates optional modules such as gluing stations or cutting stations. Can be seamlessly connected to leakage testing lines for a complete production workflow.
- Smart Sorting & Packaging: Includes automatic finished cap counting and boxing. Non-conforming (NG) products are automatically sorted and discharged separately.
- Reliable Control System: Utilizes an Omron PLC control system for dependable, precise, and user-friendly operation.
Technical Specifications- Assembly Speed: 4,800 – 6,000 pcs/hour
- Cap Compatibility:
- Outer Diameter: Φ 15 – 34 mm
- Height/Length: 25 – 60 mm
- Power Supply: 380V, 3-Phase, 50Hz
- Total Installed Power: ~4.5 kW
- Operating Power: ~3.5 kW
- Compressed Air Requirement: 0.6 – 0.8 MPa