Automatic Bottle Cap Inspection Machine | Model: CCI-6000VOverviewThe CCI-6000V is a high-speed, fully automated vision inspection system engineered to deliver 100% in-line quality control for wine cap components and similar closures. By integrating multi-angle, high-resolution CCD cameras, it accurately identifies and eliminates defective products—ensuring only flawless caps proceed to final assembly, guaranteeing perfect sealing performance and end-product integrity.
Key Specifications- Throughput: Up to 6,000 pcs/hour (sustainable)
- Detection Accuracy: ±0.01 mm
- Vision System: 5-axis coaxial illumination with 12MP industrial cameras
- Rejection System: High-speed pneumatic kicker with dual sorting gates
- Power Supply: 220V, 50/60 Hz
- Compliance: CE & UL certified; meets ISO 22000 standards
Detection Capabilities Internal Defects: Missing or warped inner components, misaligned seals.
Surface Flaws: Contaminants (oil, dust), black spots, scratches, and discoloration.
Dimensional Integrity: Critical tolerances for height, outer/inner diameter, and thread profile.
Core Features- Omni-Directional Inspection: 360 surface coverage with composite imaging technology reveals both visible and hidden defects.
- Intelligent Sorting: Real-time NG tracking and a dual-verification mode minimize false rejects to below 0.01%.
- Reliable Feeding: Servo-driven vibratory bowl feeder with an anti-jam orientation system ensures consistent, uninterrupted cap flow.
- Sealing Performance Assurance: Directly contributes to perfect seal rates by preventing defective caps from entering the assembly line.
Technical & Software Highlights- Advanced HMI: User-friendly Delta DIAView software with real-time defect mapping and visualization.
- Self-Learning Database: Stores 200 defect patterns for continuous improvement and adaptive recognition.
- Hygienic & Durable Build: All product contact surfaces are stainless steel for easy cleaning and long-term reliability.
Performance Benefits- Zero Defect Output: Ensures 100% qualified caps feed into high-speed assembly lines.
- Cost & Waste Reduction: Cuts material waste by up to 35% compared to manual inspection.
- Food Safety & Compliance: Ideal for applications requiring stringent hygiene and traceability.
Typical Applications- Pre-assembly inspection of wine & spirit bottle caps
- Quality control for pharmaceutical screw caps
- Defect detection in luxury cosmetic packaging