Spur gear wheel

straight-toothedhubshafted

Introduction
We specialize in custom manufacturing of precision gears for prototypes and volume production, supported by an experienced engineering team and 30+ advanced CNC gear‑cutting machines imported from the US, Japan and leading domestic suppliers. Integrated capabilities include spiral bevel cutting, lapping, grinding, hobbing and 5‑axis machining, combined with Oerlikon lapping machines, bevel gear grinders and precision inspection equipment. We offer one‑stop service from raw material to finished part for industrial and robotic transmissions.

Key Capabilities

• Processes: spiral bevel cutting, lapping, grinding, hobbing, power skiving, fine hobbing, shaving, milling, broaching, shaping, 5‑axis machining, hard cutting (Klingelnberg).
• Equipment highlights: Oerlikon lapping machines, Gleason/Klingelnberg grinding and hard‑cutting systems, advanced CNC gear‑cutters (imported and domestic).
• Surface treatments: carburizing & quenching, shot peening, optional nitriding for corrosion resistance and extended life.
• Quality & inspection: precision metrology; tooth profile error controlled within ±0.01 mm and lead deviation ≤ 0.005 mm/m for high‑precision applications.

Customized Design & Applications

• Custom non‑standard gears designed for installation space constraints, required transmission ratio, operating speed and load/torque conditions.
• Manufacture of profile‑shifted gears, double‑helical (herringbone) gears, hypoid and special transmission structures, and application‑specific precision components for machine tools, gearboxes, UAVs, humanoid robots, mining, oil & gas, chemical, printing and marine systems.

Features (detailed)

• 1. Precision Machining Control
• Tooth profile error maintained within ±0.01 mm.
• Lead deviation ≤ 0.005 mm/m.
• Suitable for high‑precision CNC machine tools, robotic joints and precision automation equipment.
• 2. Surface Treatment Technology
• Carburizing and quenching to increase tooth surface hardness.
• Shot peening to improve wear and fatigue resistance.
• Optional nitriding for enhanced corrosion resistance and service life.
• 3. Customized Design Capability
• Tailor‑made solutions for space constraints, transmission ratio, speed and load/torque requirements.
• Production of profile‑shifted gears, double‑helical (herringbone) gears and special transmission structures.