Visual quality control system DieCutChek

DieCutChek is a real-time camera inspection system for die-cut sheet production that verifies die-cut dimensions and features, detects loose scrap and measures sheet skew to prevent quality issues before sheets leave the production line. It mounts over existing stacker conveyors and analyzes every sheet at production speed using advanced line-scan camera technology and intelligent algorithms.

Product overview

• Part of the ClearVision family of inspection systems, engineered specifically for die-cutting operations.
• Designed for standalone die-cutters or integration into flexo-folder-gluer and casemaker lines.
• Mounts over the existing stacker conveyor, requiring minimal space and integration effort.
• Uses advanced line-scan camera technology and intelligent analysis algorithms to inspect each sheet instantly and compare measurements against job specifications.
• Results and flagged defects are presented on an intuitive touchscreen interface for operator review.

Key benefits

• 100% defect detection at production speeds up to 300 m/min (980 ft/min).
• Real-time feedback enables immediate corrective action to prevent out-of-spec sheets and reduce waste.
• Complete traceability with full data storage for quality reporting and analysis to support continuous improvement.

Operation and integration

• Mounts above the existing stacker conveyor for fast integration with minimal footprint.
• Line-scan camera and intelligent algorithms analyze every sheet at line speed without slowing production.
• Automatically compares measurements to job specifications and highlights defects on a touchscreen for quick operator assessment.
• Detects defects before sheets leave the line, enabling immediate process corrections.

Technical specifications

• Inspection speed: up to 300 m/min (980 ft/min).
• Technology: advanced line-scan camera combined with intelligent analysis algorithms.
• Mounting: overhead installation on existing stacker conveyor; minimal space required.
• Primary functions: verify die-cut dimensions and features, detect loose scrap, measure sheet skew.
• Integration: compares measurements to job specifications and flags defects via touchscreen interface.
• Data handling: full data storage for traceability, reporting and analysis.