Product overviewThe EAST AI 42CrMo4 honed tube is a quenched-and-tempered alloy-steel hydraulic cylinder bore produced for heavy-duty and high-cycle applications. It combines controlled mechanical properties with a precision honed inner surface for reliable piston sealing and extended service life.
Key product information- Model:Honed Tube
- Brand:EAST AI
- Material:42CrMo4 (quenched and tempered alloy steel)
- Max length:13 m
- ID tolerance:H8–H10
- Straightness:0.5 / 1000
- Inner roughness:≤0.4 μm (honed finish Ra 0.2–0.4 μm)
- Packing:Wooden cases
Advantages- High mechanical strength — Optimized heat treatment for yield and tensile strength.
- Excellent wear resistance — Suitable for abrasive and high-cycle hydraulic environments.
- Superior fatigue resistance — Engineered to withstand repetitive pressure fluctuations.
- Dimensional accuracy — Honed to tight ID tolerances for consistent piston fit.
- Smooth bore finish — Polished inner surface reduces friction and extends seal life.
- Optional surface protection — Anti-rust oil, phosphate coating, or chrome plating available.
Production process- Raw material selection — 42CrMo4 sourced to meet EN 10297 / DIN 2391 requirements.
- Forming — Hot rolling or cold drawing to produce seamless tubes.
- Heat treatment — Quenching and tempering to achieve specified hardness and toughness.
- Pre-machining — Boring or rough machining of the inner diameter.
- Honing / Skiving & roller burnishing — Final bore finishing to Ra 0.2–0.4 μm.
- Dimensional calibration — Measurement and verification to ISO H8/H9 tolerances.
- Surface protection — Inner/outer anti-rust treatment for storage and shipment.
- Final inspection — 100% quality checks before packaging.
Application scenarios- Construction machinery: excavators, loaders, cranes.
- Agricultural equipment: tractors, harvesters.
- Mining machinery: drill rigs, dump trucks, crushers.
- Industrial equipment: presses, machine tools, automation systems.
- Marine & offshore equipment: cranes, winches (with appropriate corrosion protection).
- Energy sector: hydraulic systems in wind turbines and oilfield equipment.
Factory inventoryLarge stock of standard-size 42CrMo4 honed tubes for urgent orders. Over 2,000 tons available; custom sizes produced on request. Global export packaging and logistics support ready for immediate shipment.
Quality testing- Chemical composition analysis (EN 10297 compliance).
- Mechanical testing: yield, tensile strength, hardness, elongation.
- Ultrasonic testing for internal defects.
- Dimensional inspection: OD, ID, wall thickness, roundness, straightness.
- Surface roughness measurement to verify bore finish.
- Optional hydraulic pressure test to validate in-service performance.
Certificates- ISO 9001 Quality Management System
- Material Test Certificates (EN 10204 3.1 / 3.2)
- Third-party inspection reports (SGS, BV, TUV)
- GL approval for material manufacturers (AMM)
Technical specifications- Model: Honed Tube
- Brand: EAST AI
- Material: 42CrMo4 (quenched & tempered)
- Max length: 13 m
- ID tolerance: H8–H10
- Dimensional tolerance standard: ISO H8 / H9
- Straightness: 0.5 / 1000
- Inner bore roughness: ≤0.4 μm; honed Ra 0.2–0.4 μm
- Packing: Wooden cases
- Typical applications: Hydraulic cylinders for mobile equipment and heavy-duty systems
- Stock: >2000 tons available