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The Quick-Change robotic tool changer provides the flexibility to automatically change end-effectors or other peripheral tooling. The products are designed to function reliably for millions of cycles at rated load while maintaining extremely high repeatability. For this reason, the Quick-Change is becoming the number-one tool changer of choice around the world.
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High Tech Tool Changing Systems
TOOL MASTER
Features:
The WALTHER TOOL MASTERs allow an especially quick change of the tools of welding and handling robots. They offer application possibilities for welding and gripping tools and may be equipped with different electrical or fluid transmission elements, depending on the intended purpose.
Power lines, light wave lines and signal lines as well as ProfiNet lines may be separated as safely as hydraulic and pneumatic lines.
Key Benefits:
- static load capacity depending on the version: 25 KN (TOOL MASTER 500), 40 or 60 KN (TOOL MASTER 1000)
- light weight
- minimal overall height (96 mm when connected)
- multi flange available for all current robots
- compensating module for compensating the radial and axial misalignment between tool and robot
- contactless safety switch
Tool Parking Station
Special parking stations, tailored to the tool changer, optimise the reception of tools from the robot workstation and ensure a quick and safe parking.
The parking station is designed to the same modular principle as the tool changer and can be assembled with individual elements.
Support Brackets and Modules
The WALTHER TOOL MASTER and the tool parking stations feature a modular design and may be equipped with various support brackets and a wide variety of electro plugs for different media and requirements
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Maximizing uptime is critical – and Applied Robotics' tool changers and tool change systems deliver. In fact, they're among the most versatile and highly repeatable tool changers on the market.
See how our XChange tool changers have worked to solve our customers' more specialized application challenges – in assembly, dispensing, material handling and welding.
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
1. The QC series can be delivered with an integrated I/O block and can accomodate one optional module
2. Integrated air connection save space and money
3. The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
- The QC series can be delivered with an integrated I/O block and can accomodate one optional module
- Integrated air connection save space and money
- The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RHC - Robotic Tool Changer
Facilitates the changing of end effector tooling on robots to accommodate the assembly of many different parts on the same assembly machine. Multiple pneumatic connections and optional electrical contacts make the RHC series an excellent choice.
- Conical seat provides easy connection with tool adapter and increased payloads
- Made from 7057-T6 aircraft quality aluminum, hardcoat to RC60. Teflon impregnated for maximum wear resistance
- Failsafe locking mechanism maintains connection even with the loss of air
- Unique latching mechanism pulls the tool plate into the body, preloading the tool plate for excellent rigidity
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
The QC series can be delivered with an integrated I/O block and can accomodate one optional module
Integrated air connection save space and money
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RQC / RTP - Tool Changer
Our modular robot tool changers lead the industry with a full product line covering up to 1200lbs [545Kg]. A wide variety of utilities are available to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines.
The RQC series offer a high level of flexibility accomodating up to 4 optional modules to be picked up among a wide choice
The 6 rollers patented mechanism provides a low stress, highly rigid locking capability
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
Both halves uses an Iso pattern that allow a direct mounting on robot arm
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Briney builds coolant through the face (CTF) holders. CTF
holders are sometimes referred to as DIN B holders. DIN
69871 Form B calls for metric retention knob threads and
an orientation notch. DIN 69871 also calls for a larger
safety diameter than CTF holders. CTF holders are used
primarily in Mori Seiki machining centers to accommodate
through the face coolant routing.
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TOPRUN
TOPRUN is a high precision integral balanceable toolholder particularly suitable for high speed machining. Concentricity between the taper and the tool seat is always lower than 3 µm. The advantages derived from using TOPRUN are:
· precision and improved surface finish accuracy,
· considerable extension of the tool and spindle life,
· reduction in noise level and vibrations and
· costs and time decrease.
The toolholder line includes: collect chucks holder, Weldon and Whistle Notch holders, face mill holders, force ultra-tight toolholders.
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Techniks is the leader in HSK E and F Style toolholders. When you combine our precision toolholder accuracy with our "Power Coat" collet nut you get the 1-2 punch that is clearly your best choice.
Our toolholders are balanced to the tightest specifications to ensure long spindle bearing life.
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* Tooling System - BT / CAT / SK / HSK / NT
ER Collet chucks
Side Lock End Mill Holders
APU CNC Drill Chucks
Slim-Fit Collet Chucks
Milling Chucks
Face Mill Holders
* Accessaries -
Pull Stud (Standard / Threading Ground / Coolant Thru-Hole Models)
Morse Taper Sleeve / R8 Drill Sleeve
ER Spring Collet System
Straight Collet
ER Straight Collet Chucks
Z Axial Preset Gauge
Tool Holder Locking Device
Optical Edge Finder
ER Spanner / Hook Wrench
Nut
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AUTORADIAL
AUTORADIAL offers a range of facing heads with automatic feed and a rapid return of the tool slide without having to stop or reverse the spindle of the machine tool.
- automatic working feed of the tool slide
- rapid return of the tool slide
- reset of the automatic feed.
AUTORADIAL heads are applicable on machining centres and on NC machines, without the need of any electronic interface. They automatically execute a working cycle of advance and return.
They automatically execute a working cycle of facing and record spiral cutting on valve body grooving both on ID or OD. The heads are produced in three models: AR100, AR125 and AR160 and are supplied with one feed rate gear. A total of six different and interchangeable feed rate gears are available upon request.
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BENZ GmbH Werkzeugsysteme is one of the leading companies in manufacturing of Live tools for a vide variety of lathes. Decades of experience and high quality standards form the basis for a sophisticated range of products. The skilled and motivated BENZ team accompanies you from competent evaluation to fast and reliable order processing up to the final product.
The name premium stand for the new cor product range for live tools from BENZ. The
most comon machine- and revolver types are taken into consideration.
plus high quality through X-line gear technology
higher torque, higher revolutions (rpm), smoother and more quiet running
less heat development, less susceptance for failure and smaller design
plus high readiness to deliver
in stock or deliverable on short notice
plus attractive pricing
serial production
plus innovation
geometry and weight optimized, new design
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Seco Tools EPB boring heads cover the entire 0,3-2155 mm (inches: .012-84.843) diameter range. These tools achieve positioning accuracy, hole diameter precision and flexibility.
AXIABORE FINE BORING HEADS
Fine boring heads with axially fitted tools
Ø 0,3 - 108 mm (inches: 0.12 to 4.25)
AXIABORE / AXIABORE PLUS
The AxiaBore and AxiaBore Plus offer boring capacities from 2 to 108 mm with two boring heads.
AXIALIBRABORE / AXIALIBRABORE PLUS
High speed machining, up to 1500 m/min, can be performed using the Axialibrabore™ and Axialibrabore™ Plus.
NANOBORE
For extremely small diameters, e.g. watch making, micromechanics or aerospace industries, Nanobore A 760 01 offers unique possibilities
ROUGH BORING HEADS
The A750 rough boring heads are developed for highest possible boring performance: diameter capacity of 18 to 205 mm (0.7 to 8.07 inches).
BRIDGE BARS AND JUMBO BRIDGE BARS
Seco Tools has a complete range of Bridge Bars and Jumbo Bridge bars for large diameter boring, overturning and grooving.
RADIAL TYPE FINE BORING HEADS
The radial type of fine boring heads consist of two ranges: 9 pre-balanced and 5 balanced.
CUSTOM MADE BORING SOLUTIONS
Seco Tools has solid knowledge and experience of custom made boring solutions.
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SENSITIV T-TA
SENSITIV T-TA offers a range of facing and boring heads with manual and automatic feed.
easy to handle, flexibility of use and high precision in machining are the strongest points of the SENSITIV T-TA, which operate without having to stop the spindle of the machine tool. These heads can be used on milling machines, boring machines, jig boring machines track and radial drills.
SENSITIV T-TA performs external facing, back-facing, cylindrical and taper boring and internal and external grooving.
Four models are available: T100 with manual feed, TA120, TA170 and TA220, with two automatic feeds and a rapid return.
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Mechanical heads
First of all the milling heads must be reminded, starting from the universal continuous positioning head (TUPC), real jewel of FPT family.
This very innovative concept has characterised FPT products since 1994, making the difference in terms of exploitatation of the machines, of machining quality and low cost management, and saving tools, clamping systems and time.
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Briney Eccentric Bore Tooling, an innovative, proven end mill holder design dramatically reduces total indicator runout (TIR) typical of all end mill holders using a set screw or Weldon flat set screw. Improving the out-of-concentric condition of the tool holder bore from .0008” to .0002”, the Briney holders feature an eccentric bore, imparting .0003” eccentricity in the direction of the set screw.
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Split Boring Bar Holders
Benefits offered by Split Boring Bar Holders include:
• Compatibility with anti-vibration bars.
• Increased cutting performance.
• Deeper boring capability (up to 10 times diameter).
• Increased performance over standard boring bars.
• Available with Through-Tool Coolant.
Reduction Bushes
To complement our range of Split Boring Bar Holders, we also offer Split Reduction Bushes for use with smaller diameter boring bars.
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Clamping rigidity
- Accurate cutting edge positioning
- Longer tool life
- Innovative and modern design
- "Glimpse of an eye" technology
The double clamping system provides secure clamping (pressing and pulling down of the insert) with only one action which contributes to the extention of the inserts’ tool life. Especially for interrupted cutting, the impact resistance of the insert has been drastically improved.
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As the world progresses to miniaturization, and the parts to be machined are getting smaller and smaller, the machinist is forced to find specialty tools and expert solutions to meet this growing challenge.
Together with shrinking tolerances, the requirement for repeatability and indexability increase exponentially. Having the right tools is an absolute must.
Whether you have to thread, groove or bore, the Vargus MiniPro line provides you with those perfect tools to get the job done, perfectly.., the first time.
The Vargus MiniPro line was designed to provide an answer to nearly every machining operation performed on miniature, high-precision components. MiniPro includes a wide-range of both indexable and solid carbide solutions for threading, grooving or boring holes down to 2mm diameter in a wide range of materials.
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The CU system is a mechanical cam-driven tool changer that combines an intermittent series of linear and rotary movements necessary to change the tool:
-cone gripping
-extraction (from the tool pocket and from the spindle)
-changeover
-insertion (in the tool pocket and in the spindle)
-release
A mechanical tool safety lock on the gripper holder arm makes sure the tools are transferred safely during the changeover phase.
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The "CUT" series TOOLCHANGERS are mechanical cam units that transform a uniform rotary motion of the input shaft into a composite motion of the output shaft. The synchronised combination of rotational and linear movements performed by the output shaft produces the cycle that carries out the transportation of the tool in the spindle and places it into a tool storage device.
Currently manufactured in three frame sizes: CUT31, CUT41, CUT51 tools with 30, 40, 50 and HSK taper. The toolchange gripper arm is has an automatic lock for the tools during motion. Exhange arms are available for various tool exchange center distances from 400 to 850 (mm) and made for most tool systems.
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RINGSPANN delivers :
Clamping elements and standard clamping parts for customer designed clamping tools
Clamping tools to suit customer requirements
Clamping with Disc Pack:
Clamping diameter up to 200 mm
Clamping on workpieces onto two different diameters
Protective clamping of workpieces prone to distortion
Quick and easy changeover for other workpieces
Clamping with Elements:
Clamping diameter up to 600 mm
Clamping in/on very short locations
Protective clamping of workpieces prone to distortion
Compact design
Clamping area adaptable to design requirements
Clamping with Taper Collets:
Clamping diameter up to 200 mm
Mandrels for short lengths and blind bores from 10mm diameter
Mandrels with maximum torque transmission for heavy machining
Clamping with Hydraulic Systems:
Clamping diameter up to 400 mm
Sealed against swarf
Clamping range 0,3% of the clamping diameter, no axial pull back
Possibility of clamping several components at one time
Alternative mechanically actuated systems available if required.
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Improved chip control and extended tool life are two key benefits of Sandvik Coromant’s new CoroTurn HP high pressure coolant system. This new system is a unique combination of Coromant Capto and CoroTurn HP (high pressure) design that harnesses the machining possibilities afforded by high pressure coolants which lead to increased productivity or as much as 50% increased tool life in some materials.
The Coromant Capto coupling channels the coolant through the turret or spindle and accurately positions it on the spot that most needs it (not possible using shank tool holders). This new system can be used in any machine equipped with high pressure coolant and Capto coupling, including multi-task machines, vertical turning lathes (VTL) and turning centres.
CoroTurn HP penetrates the heat affected zone via a high pressure coolant jet delivered through small nozzles to cool the insert faster, more effectively and allow optimal chip control. The jet creates a hydraulic wedge between the top surface of the insert and the underside of the chip being removed from the component or material, helping to reduce insert wear and break the chip into smaller pieces for quicker evacuation from the cutting edge. The nozzles, mounted closer to the insert cutting edge, help increase the velocity of the coolant jet at lower pressures and keep the insert freely accessible for easy indexing.
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Hi-Jet Holders minimize overheating and distortion of work pieces and allow cutting tools to provide faster metal removal by flushing chips out of the holes. With reduced heat generation, tool life is greatly extended. Coolant with pressure up to 284 p.s.i. can be induced without being run through expensive machine spindles.
Hi-Jet Holders meet increasing demands for high-speed operations. Compact design and 360° adjustability assures compatibility with ATC on machining centers. A wide variety of styles cover coolant-through cutting tools from 0.59" to 2" and Morse Taper sizes.
Standard Coolant Feed Holder designs allow poorly filtered coolant to limit their life span. The SPLIT HOUSING design of the HI-JET HOLDER greatly extends the life of the toolholder by separating the bearing and coolant supply sections. This eliminates premature bearing failure and body wear.
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END MILL ADAPTERS
Briney builds coolant through the face (CTF) holders. CTF
holders are sometimes referred to as DIN B holders. DIN
69871 Form B calls for metric retention knob threads and
an orientation notch. DIN 69871 also calls for a larger
safety diameter than CTF holders. CTF holders are used
primarily in Mori Seiki machining centers to accommodate
through the face coolant routing.
NOTE! To order coolent thru face tooling specify with
an CTF after part number. Example:
V40E-018-250-CTF or see back page of book for
details.
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HYDROFIT
Hydraulic Chucks
ISCAR-ETM is expanding its toolholder clamping options by adding hydraulic chucks. The new hydraulic chucks range from 6-32 mm. This type of chucking system is used for rotating and stationary applications.
Main applications
- Fine and accurate machining
- Reaming
- Drilling
- Finish milling
- Internal turning
Features
- High runout accuracy of less than 0.003 mm
- Very low torque required to activate the clamping mechanism, by using a 4 mm Allen key
- Prolongs cutting tool life and improves surface finish due to vibration damping
Easy presetting by using an internal preset screw
- All rotating chucks feature a symmetrical and balanced design for high speed machining of up to 15,000 min-1
- Available with threaded holes for fine balancing
- Consistent and secure clamping force when used within the recommended speed range
- Suitable for both Weldon and cylindrical shank clamping
- Very convenient and safe tool change on the machine
Two main HYDROFIT chuck types are available:
- Taper shanks for rotating applications
- VDI DIN 69880 in sizes 30 and 40 for stationary applications on
CNC lathes
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Improved chip control and extended tool life are two key benefits of Sandvik Coromant's new CoroTurn HP high pressure coolant system. This new system is a unique combination of Coromant Capto and CoroTurn HP (high pressure) design that harnesses the machining possibilities afforded by high pressure coolants which lead to increased productivity or as much as 50% increased tool life in some materials.
The Coromant Capto coupling channels the coolant through the turret or spindle and accurately positions it on the spot that most needs it (not possible using shank tool holders). This new system can be used in any machine equipped with high pressure coolant and Capto coupling, including multi-task machines, vertical turning lathes (VTL) and turning centres.
CoroTurn HP penetrates the heat affected zone via a high pressure coolant jet delivered through small nozzles to cool the insert faster, more effectively and allow optimal chip control. The jet creates a hydraulic wedge between the top surface of the insert and the underside of the chip being removed from the component or material, helping to reduce insert wear and break the chip into smaller pieces for quicker evacuation from the cutting edge. The nozzles, mounted closer to the insert cutting edge, help increase the velocity of the coolant jet at lower pressures and keep the insert freely accessible for easy indexing.
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Our special coolant-thru end mill holders feature special grooves in the bore that allow coolant to flood the tool and cutting zone. The additional coolant allows you to increase feed rates and extend tool life.
Available for 1/4", 3/8" 1/2", 3/4" and 1" shank sizes.
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SK 40 form ADB DIN 69871
Form ADB means: central coolant supply and coolant channels through the flange which can be sealed again
The Power Shrink Chuck is the shrink fit chuck for highest machining capacity in high-speed manufacturing.
The optimized design combines high rigidity with dampening vibrations,therefore giving more protection to machines, spindles and tools.
– Increased machining capacity due to higher spindle speed, higher feed and larger cutting depth
– Shorter processing times
– Quieter running,therefore better surface quality and protection of tools,spindles and machines
– Higher machining accuracy
– Cool Jet bores that can be sealed included
The long versions (A =130 and 160) with slim tips are especially versatile to use.
– High rigidity
– Slim at the tip
– Dampen vibrations
– High clamping force
– Equally suited to high-speed manufacturing and heavy milling
– Universal usage,saves space in tool magazine
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Tool-holders, Tool changers
