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The Model 5555 JetMachining Center cuts complex flat parts out of most materials including metal, plastic, glass, ceramic and composites directly from a CAD drawing or .DXF file. JetMachining is ideal for short-run part production, just-in-time manufacturing, tooling and prototype part development. No tool changes or complex fixturing reduces setup times by at least 50%.
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The Compact Flying Bridge is fully enclosed making it easy to place next to other equipment. Its completely integrated design offers all of the advantages of abrasive waterjet cutting at an affordable price. This machining center fits easily onto a crowded shop floor. Just connect to standard air, water, and electrical services and it's ready for low-cost, high-margin prototype and short run production machining. Automated abrasive removal and 50 micron final filter system are standard features.
Specifications
Size/Work Envelope:
19 in x 39 in (0.5 m x 1 m)
2 ft x 4 ft (0.6 m x 1.2 m)
4 ft x 4 ft (1.2 m x 1.2 m)
Accuracy: ± 0.005 inches (0.13 mm)
Repeatability: ± 0.002 inches (0.05 mm)
Traverse Speed: 0 to 300 ipm (7.6 m/min)
Control System: FlowMaster® Windows®-based Control and Programming Software
Z-Axis Adjustability: 4 inches (102 mm)
Integrated Pumps: 11, 25 or 30 HP (40,000-50,000 psi; 3,000 bar)
Power Requirements: 400-460 v, 3 phase, 50-125 amps
(requirements may vary with pump size; available with a system power transformer)
Drive Description: Digital AC servo motors; closed loop feedback; X- and Y-axis utilize a ball screw with driven nut
X- and Y-axis utilize recirculating ball, linear bearings and hardened precision ways
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Features:
- Extrusion cut-off waterjets
- Explosion proof waterjets
- Definite purpose waterjets
- Vision driven waterjets
- Self loading waterjets
- Food grade waterjets with or without conveyors
- Manually manipulated waterjets
- High pressure test chambers for petro-chemical
- Ordinance de-militerization waterjets
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Ultra-precise abrasivejet machining: When you need ultimate precision with an abrasivejet. The Model 2626|xp JetMachining Center is a programmable abrasive waterjet machining system that produces complex parts out of most materials directly from a CAD drawing or .DXF file. All stainless steel construction (catcher tank, slats and slat holders) prevents rust contamination for medical applications.
X-Y Cutting Area 29" x 25" (737 mm x 635 mm)
Table Size 46"x 31" (1168 mm x 787 mm)
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Features:
- Gantry style for dynamic stability. No Cantilever Arm!
- Ballscrews with wear compensating nuts . No rack & pinion!
- Self-squaring design
- Servos on all progammable axes
- Fully stressed relieved, ground steel structure chassis.
- Micron accuracy, Precision guide rails with 4-point ball contact for rigidity
- Neoprene/Hypalon waycovers on all axes.
- No wrap-around covers to puncture!
- Open architecture PC-Controller designed specifically for WaterJets
- NEMA 12 enclosure
- Air Conditioner. No fans or compressed air chiller!
- Commerically available CAD/CAM
- Digital Abrasive Delivery with Display (Patents Pending)
- Hand Held Pendant
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Abrasive waterjet machining centre
WJA type with 2 independent heads
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability. The use of 2 independent heads individually piloted by the CNC enables increased production and total flexibility. The parking position of each head enables the other head total range of the machine.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Increased production thanks to twin independent heads
“Parking” position for each head freeing the total space for the other head
Reduced pitch centre of 390 mm between the 2 heads
Services suited to your needs:
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training
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max. wotkplece size 28" x 14" x 10"
max. wotkplece weight 2.200 lb.
machine weigh 20.000 lb.
machine Hoot space 10" x 18"
SoctcK's Hybrid EDM combines The high speed of a Row voter jet with the high accuracy ot a Sodick wire EDM it can be used as a water jet ot wire EDM only. The Hybrid rs best used combing the speed ot the waterjet tor the toughing pass and the accutacy and suit ace obtained with the EDM finishing passes. Unlike EDM. a water jet can cut non conductive materials making the Hybrid a very vetsatle machine.
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Features:
- Ballscrews & Closed Loop Servos on all progammable axes
- Electronically Geared Servos prevent Gantry skew
- Fully stressed relieved, Ground steel structure Chassis
- Micron accuracy, Precision Guide Rails with 4-point ball contact for rigidity
- Neoprene/Hypalon waycovers on all axes
- PC Based Controller designed for WaterJets
- NEMA 12 Enclosure with Air Conditioner
- CAD/CAM Software
- Precision Abrasive Delivery with Display
- Rich Software
- Hand Held Pendant
- Control - 2 1/2 Axes
- Work Envelope - 5x10 or 6x12 feet
- Accuracy +/-0.005 in
- Repeatability +/-0.001 in
- Rapid Traverse - 200 ipm
- Cutting Pressure - 60,000 PSI
- Stainless Steel Sheetmetal
- High Load Cutting Bed
- Reinforced Steel Tank to absorb Kinetic energy of waterjet stream
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The Jet Edge Versacutter is a motion controlled, portable abrasivejet cutting and beveling system. The system is used in a variety of cutting applications including pipelines, steel reinforced concrete, reactor vessels and fabricated metal structures. The Versacutter cuts without flames and does not generate heat. This makes it possible for operators to cut in areas where flames are restricted, and eliminates heat-affected zones.
Request Information - http://www.jetedge.com/content.cfm?fuseaction=dsp_sales_request
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BENEFITS:
Remove Material and Shape Constraints of Electronic Component Design
Proven Omni-directional and Curvilinear Cutting System
Simple, Stable, and Reliable
High Reliability (CPK > 1.66)
High Productivity with 24 Hour Uptime
Superior Cut Edge Quality
Cut & Drill on Same Machine
Heat and Smoke Free
No Component Melting
No Lead frame smearing
No Substrate Delamination
No Edge Chipping
Minimal Programming & Setup Time
Low Maintenance Requirements
STANDARD FEATURES:
High Accuracy
Waste Removal System
Paser ECL Abrasive Waterjet Cutting Head
Vacuum Assist
Integrated Vision Positioning System
Abrasive Bulk Transfer System
Process Monitoring & Data Logging
Small Footprint
Worldwide Technical Support
OPTIONS:
Auto Loading/Unloading & Wash/Dry Module
Part Fixtures
Service Contract
SPECIFICATIONS:
Gantry Design
Modularized Design
Linear Servomotor Drive System
Cutting Envelope XYZ 820mm x 480mm x 90mm
Max Traverse Speed 833mm/s
Max Cutting Speed 233mm/s
Accuracy = ± 0.025mm
XY Repeatability ± 0.025mm
Auto Holding System
Manual Load/Unload
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LDSA The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on Frenchterritory presents its new generation of compact table type "LC Jet". The system relies on a homogenous and convivialwhole using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC model (No.1 in the world), the latest generation model,enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressurefeed is supplied by a KMT pump model SL V. The Man/Machine interface is managed by Windows and enables all thepossible developments. The system is planned to function in masked time without surveillance: numerous sensors anda camera enable the remote testing and guiding of the system via a computer network or via the internet. The wholething is very compact and uses solely very high quality components for increased reliability.
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Range of machines:
- Different types of machines, suitable for small, medium and large series.
- Machines with one or several robots (STAUBLI, ABB...), depending on the production levels required (running in 24/7).
- With manual or automatic loading/unloading of the parts, through double transfer, drawer or rotating table system.
Specificities that make the difference:
- Almost 20 years of experience in waterjet applications.
- Development of machines answering the production needs (specific or standard configurations) : layout, flow of the parts : linear or crossing...).
- Development of peripheral equipments : conveyors for ergonomic loading...
- Complete range of machines and pumps developed by AXIOME FRIMO Group.
- High Pressure Pumps development, piping, spare parts stock...
- Full service thanks to a High Pressure dedicated department.
- User-friendly (2 levels of use : production and intervention : menus developed for the specific needs of the application).
- Parts maintained on the fixture by depression (automatic evacuation of the scraps).
- Remote maintenance and remote supervision of the machines.
- Possibility to connect the machines to a local workshop network.
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When equipped with a Rotary Axis, the OMAX JetMachining® Center cuts XYZ paths to create complex 3D parts with incremental index rotations from pre-existing CAD drawings or .DXF files. The accessory is available for installation on all OMAX JetMachining Centers and opens more design capabilities.
The Rotary Axis is ideal for cutting pipe, circular or square stock materials and is designed with multiple mounting features on the output drive shaft. The accessory's drive head also allows users to attach customized fixtures. The versatile attachment design allows users to position the head in various locations in the tank. The horizontal Rotary Axis provides cutting adaptability in the Z travel direction and adds several height options for the part's design.
Fully submersible and powered by common table controls, the rotary head does not require an additional power supply. The accessory also contains a built-in water drip sensor with warning lights and automatic shutdown. Additionally, the Rotary Axis is equipped with external grease fittings for easy maintenance.
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The Tilt-A-Jet® represents the latest OMAX® innovation in the continuing search for more accurate abrasivejet machining. The Tilt-A-Jet lets the OMAX® JetMachining® Center achieve virtually zero taper with most materials. The Tilt-A-Jet can position the nozzle at an angle calculated by the software to exactly offset the taper from the abrasivejet. Taper doesn't disappear--it just gets moved to the scrap part of the material, leaving your part with exactly square edges.
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Waterjet cutting bricks are specially designed to assist in the cutting of difficult parts. Made from a unique HDPE, the bricks are manufactured specifically for the waterjet cutting industry. The bricks are designed with laminated flute pattern which minimizes splash-back while draining water and debris away quickly and effectively.
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The DiaLine abrasive cutting head adapts to all major manufacturers on/off valves and produces more precise parts at considerably higher cutting speeds than parts cut with conventional waterjet heads. The embedded diamond eliminates misalignment and wear caused by damaged ruby orifices. The result is improved edge quality and cutting speeds. Abrasive nozzle life increases by as much as 20%.
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Designed for use with the
OMAX JetMachining
system, the MAXJET 5
is the industry's premier
abrasivejet nozzle for
precision machining
applications.
Durable and accurate
the MAXJET 5 features
an orifice with a robust
design that prevents
abrasive particles from
traveling upstream.
The resulting high-density
jet is tightly defined to
produce a small kerf with
minimal frosting, surface
striations, and taper.
Coupled with OMAX's
patented motion control
software, the MAXJET 5
offers repeatable cut
quality superior to any
other nozzle on the
market.
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The Resato cutting head type VJW is suitable for cutting with pure or for cutting with water and abrasive. The abrasive cutting head has a Long Life mixing chamber with only two wearing parts: the water nozzle and the mixing tube. The cutting head is pre-aligned. The water nozzle and the mixing tube can be replaced in a very short time without use of special tools. Thus standstill periods for the required replacement of wearing parts in the cutting head can be reduced to a minimum. Conversion to / from pure water cutting can be done rapidly.
To complement our range of cutting heads we offer all waterjet cutting accessories vital to the realization of a turn-key cutting system
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Abrasive Waterjet Cutting Head
ACTIVE AUTOLINE II
For cutting applications with up to 4137 bar. The modular design of the ACTIVE AUTOLINE™ II allows for fast tool-free replacement of the main wear parts such as the orifice including the mixing chamber and the focussing tube. Precise automatic cutting jet positioning, high cutting speeds and perfect cutting edge quality are the main features of this tried and tested cutting head.
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Standard characteristics:
- Working speed up to : 12 meters/minute
- Repeatability : ± 0.02 mm
- Absolute accuracy : ± 0.07 mm
- GE Fanuc Numerical Control of latest generation, PC’s environment.
Advantages:
- Complete turnkey equipments
- Rapid set-up on site (1 day for the standard model)
- User-friendly
- Cutouts of high quality
- Services adapted to your needs : Project study, Support service (diagnostics, maintenance), Spare parts, Trainings.
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The boost to innovation is the keystone to our activity. All our machining centres are constructed with the aim of increasing our Customers' productivity. With this purpose in mind we designed and constructed our new WJ model CPT cutting centre.
Among the various accessories that Customers can choose for increasing the machining centre features according to one's personal needs we offer a wide range of heads.
Technical specifications
X 2 mt / 3 mt / 4 mt
Y 1.6 mt / 2 mt / 3 mt / 4 mt / 6 mt / 8 mt / 12 mt
Z 250 mm (3 axis version)
Z 350 mm (5 axis version)
Linear speed: 80 mt/min (X,Y)
60 mt/min(Z)
CNC: Fanuc
High pressure pump: 30 hp / 50 hp / 100 hp
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Waterjet cutting is particularly advantageous where conventional methods only provide insufficient quality. No further additional costs due to reworking or lower processing speed. Since during the cutting no gases or vapors are generated, the method is also safe, clean and environmentally friendly.
Modern waterjet cutting systems continually boost the process optimization and quality improvement in the processing industry.
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Jet Edge's High Rail Gantry System will produce complex parts out of virtually any material. The overhead design allows full access to the work envelope and raises the critical components out of the process environment.
The stress-relieved steel fabricated frame provides unparalleled rigidity coupled with welded lightweight dynamic beams for stable but fast operation.
Moving elements are supported on THK linear ways with precision duplex pair factory ground and matched bearing sets.
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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Premium includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- Servo-Control NUM AXIUM POWER
- Drive system NUM MDLU
- PC with waterjet software EasyCut (purpose on several PCs possible)
- Brushless digital servomotors
- Manual operating device
- Z-axle with automatic height- and collisionsensor
- Hp-valve with abrasive cutting set
- Abrasive dosage system NC-controlled with sensor to prevent system failure
- Abrasive transfer system
- Tool kit incl. all special tools for hp-pump and cutting valve
- Spare parts kit for hp-pump and cutting valve
- Start kit production facilities incl. abrasive
- Training of waterjet users
- High pressure pump 37 kW Premium
Working Areas Premium:
from 1.000 x 1.000 mm up to 12.000 x 3.000 mm
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Model 2652
Quick turn-around for the general machine shop: precision machining of small to medium-sized parts.
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 69" x 30" (1750 mm x 760 mm)
Footprint: 139" x 67" (3531 mm x 1702 mm)
Weight: 3,320 lbs table only (1505 kg table only)
Height: 77" (1955 mm)
X-Y Travel: 52" x 26" (1320 mm x 660 mm)
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Resato International currently offers a complete line of Powerjet RCM waterjet cutting systems. The system consists of a Powerjet waterjet cutting pump and a RCM cutting table. The cutting tables are characterized by their robust and stable construction. They are standard supplied with industrial CNC for control of the various axis. By way of a mobile control panel with touchscreen colour monitor, cutting programs can be selected and the cutting table, the waterjet cutting pump and the electronic abrasive feeder system can be remotely controlled.
On the colour monitor the cutting programs can be simulated and the cutting order of the various products or parts of the product or parts of the product can be made visible.
The RCM cutting tables are available in various standard sizes and can be supplied with one,two or three cutting heads that are adjustable in height. The cutting heads can be operated independently of each other. As an option, custom-made machines with more than three cutting heads can be delivered.
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Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
• Entire system in stainless steel and aluminum
• Covered slideways, flat side walls
• Brushless, digital AC servo motors
• Robust and durable system due to rack and pinion drive
• Pneumatic-actuated QuickUP Z-axis
• EasyCut, the waterjet cutting program
Options and Accessories
• Automatic height sensor
• Collision protection
• Pump-pressure control by the cutting program
• Abrasive dosing by the cutting program
• Automatic abrasive desludging system
• Abrasive hopper ensures 20% increase in cutting performance
• Up to 4 waterjet cutting heads
• 40 m/min rapid transverse speed
• 0-35 m/min contouring range
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High Presuure Pump
STREAMLINE SL-V 60
The STREAMLINE™ SL-V pump range for waterjet cutting offers high pressure pumps for all waterjet cutting systems, be it for pure water or abrasive applications. Depending on the respective application, cutting systems can be customised by installing the actually required pump capacity. This increases the efficiency of production and enables operators to include sufficient capacity reserves.
Drive rating: 45 kw (60PS)
Working pressure: 500-4.150 bar
Flow rate: 3,7 l/min
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Features:
- Closed Loop Servos on all progammable axes
- Micron accuracy, Precision Guide Rails with 4-point ball contact for rigidity
- PC Based Controller designed for WaterJets
- NEMA 12 Enclosure with Fan Kit
- CAD/CAM Software
- Feature rich Software
- Control - 2 1/2 Axes
- Work Envelope - 4x8 or 5x10 or 6x12 feet
- Accuracy +/- 1/32 in
- Repeatability +/-0.015 in
- Rapid Traverse- 1000 ipm
- Cutting Pressure - 60,000 PSI
- Stainless Steel Sheetmetal
- High Load Cutting Bed
- Reinforced Steel Tank to absorb Kinetic energy of waterjet stream
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This machine can cut flat and soft material into various shapes by discharging ultra high-pressure water.
With NC control, precise cutting can be achieved even for complicated shapes.
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Waterjet cutting machines
