|
|
Abrasive waterjet systems excel at three-dimensional cutting, and Flow manufactures a complete line of turnkey systems for cutting complex shapes. The AF-Series cuts with precision accuracy, at speeds up to 400 inches per minute.
Specifications
Size/Work Envelope:
- Base: 6 ft, 12 ft, 16 ft, 20 ft
- Bridge: 8 ft; custom sizes also available
Accuracy: ± 0.005 inches
Repeatability: ± 0.003 inches
Traverse Speed:
- X- & Y-axis: 0 to 900 ipm
- Z-axis: 0 to 450 ipm
Contour Speed: 0 to 400 ipm
Control System: Siemens 840D CNC controllers
Z-axis Adjustability: 24 inches
|
|
5-axis cutting head with IKC technology
Efficient head handling for making inclined cuts and
controlling the kerf of the cutting groove
(IKC – Intelligent Kerf Compensation) |
|
| Accustream waterjet cutting machines can be integrated into a variety of waterjet cutting applications. Whether you are purchasing a new system or looking to upgrade out-dated waterjet cutting equipment, Accustream can be of assistance. For new cutting systems, Accustream partners with integrators which can provide standard cutting tables, 5-axis cutting machines and custom automated cutting solutions. |
|
Abrasive waterjet machining centre
WJA 5 axes type
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA" 5X.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation enabling ease of use and providing up till now unequalled precision in all trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing is very compact, and uses solely very high quality components for increased reliability.
Advantages
Correction of draft
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Unique concept with 5 axes enabling 3D precision cutting whilst keeping the functionalities and the precision of a 2D system. |
|
CRENO 5 AXIS WATER JET MACHINE for Aerospace Jet Engine components
5 axis machine for high pressure water jet (4 000 bars) with an abrasive for cutting titanium, e.g :
- Repair and refurbishment of jet engine tail pipes
- Removal of excess material in a mono block Ø 1200 mm titanium IBR (Integrated Bladed Rotor) prior to 5/6 axis machining on a LIECHTI style Turboblisk machining centre
Productivity gain on a Ø 1200 mm IBR (Iintegrated Bladed Rotor) - reduction from 250 to 50 machining hours |
|
In order to optimise the cutting speed and quality Resato offers an electronic abrasive feeder system, mounted on the portal of the cutting table close to the cutting head. This system guarantees a reliable and continuously adjustable abrasive flow rate to the cutting head.
The abrasive flow can be controlled from the CNC control panel and can be adjusted during the cutting process. The system offers possibilities to directly and automatically set the abrasive flow rate supplied to the cutting head from the Resato Powercam cutting software. The flow rate is adjustable from 100 to 1000 grams per minute.
The system also offers the possibility to automatically switch from a low abrasive rate to a high rate. This can be important for materials like glass, for which a low pressure must pierce the glass at a low abrasive flow rate. The flow rate can then be increased at the start of the cutting movement. |
|
Abrasive Mini Hopper System
The abrasive hose from the Mini Hopper to the cutting head is very short so you have a very constant abrasive flow which causes about 20% faster cutting with higher cutting quality.
Abrasiv medium container with 200Kg abrasive is up to 10 Meter away from the Mini Hopper. Under the Abrasiv medium container is the small fully autonomous Pressure Hopper which takes the abrasive to the Mini Hopper near the cutting head.
You can refill the Abrasiv medium container at any time because the Abrasiv medium container is not under pressure like on compare able systems!
What counts!
* 20% faster cutting
* high cutting quality
* few components
* no pressure in Abrasiv medium container
* autonomous refill
* small wear
|
|
| A very important factor for cutting edge quality is the accuracy and stability of the abrasive flow rate. The Accustream Regulator II is designed to ensure peak cutting performance. The regulators II's compact abrasive metering system delivers the precise amount of abrasive needed to the cutting head at maximum speed. The system is positioned close to the waterjet cutting head which decreases the distance the abrasive travels and guarantees a smooth cut, while curtailing the abrasive that is wasted on inefficient cutting. |
|
Abrasive feeding system
SAEB ERAKAT models ABRALINE
A reliable and functional solution:
The industrial applications require more and more a control of the costs and an optimum reliability. With SAEB ERAKAT, you can supply the machine of cutting permanently and thus avoid all stops of production related to the recharging of sand.
A technology with any test:
SAEB ERAKAT is the perfect system to feed the system of Abrasif cutting uninterrupted. It allows an autonomy of 400 kg and the supply pressure in air perhaps regulated thanks to the valve of regulation of air pressure.
It also supervises the presence of sand in the hopper and the pot under pressure and emits signals of warnings visual (indicator) and messages intended for the operator.
Safety:
SAEB ERAKAT automatically stops the machine of cutting in the event of lack of abrasive (if connection is carried out) or warns the operator with a twinkling light signal. This makes it possible to avoid with the operator carrying out cycles of cutting without abrasive.
Simple installation:
SAEB ERAKAT Abraline model is a complete and autonomous system which can be connected to any machine of abrasive cutting. Its simple connection (catch 220V) and its box of piloting allows an easy use.
A strong point: Facility of use:
The use of the machines of abrasive cutting requires the control of many parameter and a regular maintenance.
With SAEB ERAKAT the user does not have any operation of maintenance, nor of parameter to be carried out. It is enough for him to reload every 400 kg of abrasive, enabling him thus to concentrate on its machine and the production. |
|
The industry's premier mini-abrasivejet nozzle
The OMAX MAXJET™ 5 MiniJet Nozzle is designed for abrasive waterjet cutting applications requiring the narrowest possible cut width and/or the most precise possible cut.
It is ideal for making parts with intricate shapes or where minimum possible taper is desired.
The OMAX MiniJet Nozzle is also well-suited to cutting thin delicate material.
Cuts intricate delicate parts with no distortion
Cuts parts with minimum taper from top to bottom of cut to provide the highest possible precision
Cuts minimum-radius inside corners
Narrow cut means less wasted material, so it is ideal for precious metals and exotics
Low hourly operating cost due to low consumption rates of water, abrasive and power
Narrow width of cut (between 0.020" and 0.025")
Extremely coherent jet produces a cut with minimum taper
Very low cutting forces for working on thin delicate material, but still suitable for thicker parts and traditional metals
Interchangeable with a standard OMAX MAXJET 5™ nozzle so it can be installed on any OMAX system with standard OMAX controller and with a variable pressure pump in just minutes.
Low consumption of water, abrasive and power |
|
| The AccuStream abrasive waterjet cutting head is the industry leading design. All components are designed and manufactured with exceptionally close tolerances to ensure perfect alignment. The key to the success of the head is the alignment insert. The insert effectively acts as the entire waterjet cutting head, aligning the waterjet stream to the nozzles and feeding abrasive into the cutting stream at the optimal angle. Incoming abrasive is directed in-line with the stream to the top of the abrasive nozzle. Turbulence inside the head is minimized, eliminating the need for mixing chambers and extending orifice life. |
|
Calypso WaterJet GmbH
Calypso is a leader in the design and manufacture of Ultra-High Pressure (UHP) waterjet systems. Based in Dallas, Texas, Calypso has been designing and building innovative waterjet systems since 1992 for use in manufacturing, fabrication, and service centers across North America. From our facilities in Hanover, Germany and Barcelona, Spain we are supporting our dealers and customers in Europe.
Calypso is consistently on the leading edge of waterjet technology introducing new features that benefit manufacturers, fabricators, and others that use waterjet cutting in unique and innovative ways. The engineers and founders of the company have years of experience running waterjet equipment and understand how to maximize productivity in the work place. Calypso focuses on continual improvement and advancement in quality and the best in customer service.
Calypso is building complete Waterjet cutting machines from 1,25 mtr up to 4 mtr width. The machines are available in different length.
|
|
High Productivity with an Integrated, Compact Design
The Integrated Flying Bridge (IFB) incorporates a design that combines the motion control, pump and high-pressure components of a waterjet cutting tool into one compact machine. It consumes minimal floor space, provides excellent operator access, and is configured for easy material loading and unloading. This abrasive waterjet machine is capable of cutting any metal, stone, tile, and glass material with unmatched accuracy and intricacy.
The World's Most Popular Waterjet Cutting System
The Integrated Flying Bridge is a design that has been field proven through over a thousand installations worldwide. The robust open gantry is designed and constructed using advanced finite element engineering to ensure it will consistently deliver an extremely high level of accuracy and performance well into the future.
For maximum productivity, it's possible to equip the machine with optional features such as dual cutting heads, Dynamic Waterjet®, height and collision sensors, and an automatic abrasive removal system to keep the catcher tank clean and eliminate downtime associated with having to remove used abrasive. Finally, because the machine is equipped with FlowMaster, Flow's intelligent Windows-based PC control and programming system, it is extremely easy to learn and simple to use. No waterjet or programming experience is necessary to begin producing perfect parts.
|
|
The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Premium includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- Servo-Control NUM AXIUM POWER
- Drive system NUM MDLU
- PC with waterjet software EasyCut (purpose on several PCs possible)
- Brushless digital servomotors
- Manual operating device
- Z-axle with automatic height- and collisionsensor
- Hp-valve with abrasive cutting set
- Abrasive dosage system NC-controlled with sensor to prevent system failure
- Abrasive transfer system
- Tool kit incl. all special tools for hp-pump and cutting valve
- Spare parts kit for hp-pump and cutting valve
- Start kit production facilities incl. abrasive
- Training of waterjet users
- High pressure pump 37 kW Premium
Working Areas Premium:
- from 1.000 x 1.000 mm up to 12.000 x 3.000 mm |
|
Model 55100
Precision machining workhorse: From prototypes to production runs, create parts in a variety of materials in sizes up to 4' x 8' (up to 2.5 m x 1.4 m).
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 126" x 65" (3200 mm x 1650 mm)
Footprint: 155" x 94" (3937 mm x 2388 mm)
Weight: 8,000 lbs table only (3629 kg table only)
Height: 76" (1930 mm)
X-Y Travel: 100" x 55" (2540 mm x 1400 mm) |
|
Model Fabricator
Large format abrasive waterjet cutting for stone or metal fabrication shops
at a price you can afford.
Positioning Accuracy: +/-.005" (+/- 0.13 mm)
Table Size: 174" x 91" (4419 mm x 2311 mm)
Footprint: 243" x 134" (6172 mm x 3403 mm)
Weight: 10,000 lbs table only (4536 kg)
Height: 144" (3657 mm)
Expandable X Travel : 168" + 72" + 72 " (4267mm ou 6000 mm ou 7830 mm
Y travel : 80 " (2032 mm)
|
|
| Large scale precision machining: For larger parts or multiple parts from large stock up to 5' x 10' (1.5 m x 3 m). The 60120 JetMachining Center cuts complex flat parts out of most materials including metal, plastic, glass, ceramics, stone and composites directly from a CAD drawing or .DXF file. Extremely hard, reflective and nonconductive materials can also be cut, making it a valuable addition to existing shop capabilities. No tool changes or complex fixturing dramatically reduces setup times and the smooth finish often eliminates the need for secondary machining. |
|
Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
• Entire system in stainless steel and aluminum
• Covered slideways, flat side walls
• Brushless, digital AC servo motors
• Robust and durable system due to rack and pinion drive
• Pneumatic-actuated QuickUP Z-axis
• EasyCut, the waterjet cutting program
Options and Accessories
• Automatic height sensor
• Collision protection
• Pump-pressure control by the cutting program
• Abrasive dosing by the cutting program
• Automatic abrasive desludging system
• Abrasive hopper ensures 20% increase in cutting performance
• Up to 4 waterjet cutting heads
• 40 m/min rapid transverse speed
• 0-35 m/min contouring range
|
|
Tecnocut engineers, specialized in complete waterjet cutting systems, are proud to present IDEA - the system that is able to work large plates with the chance of mounting up to three bridges on the same structure, prepared for working with other conventional technologies.
IDEA is a modular system that is able to adapt itself to your future needs by increasing the working area and adding new bridges with water cutting heads or for different working. It is prepared for future evolutions such as controlled 5-axis technology and offers the possibility of adding an area addressed to work tubes with a circulating ball, without reducing the useful working area addressed to large plates.
Idea grants the best relationship between price and productivity. It is a new project that allows Tecnocut waterjet cutting systems to become ones of the most modern working centers. So that it has new parameters such as: precision, speed of execution, and solidity. Moreover it allows You to do shift work.
|
|
Milestone: The easy and essential cutting robot
Milestone was born from the meeting between our high
technological experience and the needs of our customers.
It has been studied for an easy and performing process,
it grants thanks to its essential confifi guration an high
productivity, and at the same time an high attention
towards a safe working environment.
Milestone is particularly suitable for the stone fififi eld. |
|
Abrasive waterjet machining centre
WJA type
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Services suited to your needs :
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training |
|
| The versatile and flexible series of "state of the art" machines developed in order to cut by means of water jet with abrasive in hard materials and with pure water in softer materials. An intelligent treatment system using two independent head movements in five axis. |
|
Calypso WaterJet GmbH
Calypso is a leader in the design and manufacture of Ultra-High Pressure (UHP) waterjet systems. Based in Dallas, Texas, Calypso has been designing and building innovative waterjet systems since 1992 for use in manufacturing, fabrication, and service centers across North America. From our facilities in Hanover, Germany and Barcelona, Spain we are supporting our dealers and customers in Europe.
Calypso is consistently on the leading edge of waterjet technology introducing new features that benefit manufacturers, fabricators, and others that use waterjet cutting in unique and innovative ways. The engineers and founders of the company have years of experience running waterjet equipment and understand how to maximize productivity in the work place. Calypso focuses on continual improvement and advancement in quality and the best in customer service.
Calypso is building complete Waterjet cutting machines from 1,25 mtr up to 4 mtr width. The machines are available in different length.
|
|
The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Ecocut includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- PC-control
- Brushless servomotors
- Waterjet software
- Hp-valve with abrasive cutting head
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- High pressure pump 37 kW Eco
Working Areas Ecocut:
- JETMax HS 1010 1000 x 1000 mm
- JETMax HS 2515 2500 x 1500 mm
- JETMax HS 3015 3000 x 1500 mm
- JETMax HS 3020 3000 x 2000 mm
- JETMax HS 4020 4000 x 2000 mm |
|
| MultiCam CNC WaterJet cutters are legendary for their ease-of-use and versatility. Successful companies around the world rely on MultiCam water jets to automate production in countless different industries. MultiCam offers both nonabrasive and abrasive water jet cutting systems and three product lines to fit your specific application. The 1000 Series is a cost effective nonabrasive waterjet cutting solution. The 4000 and 6000 Series machines are heavy duty, high-precision cutting systems that can be configured for nonabrasive and abrasive waterjet cutting. All MultiCam WaterJets are powered by KMT Waterjet Intensifiers. MultiCam manufactures a WaterJet cutter to fit your needs. To learn more about MultiCam's CNC Water Jet systems click the navigation to the left or an image below. |
|
Versatile water-jet cutting system for complex cutting tasks
Guide Machine Features
height scanner with integrated collision guard, and a bilaterally driven and guided gantry ensure high
cutting quality and short processing times
sturdy high-precision CNC guide machine, especially designed for continuous water-jet operation
CNC-controlled abrasive material supply - the abrasive sand is precisely metered and fed without pressure
DC servo motors with zero-backlash gears and precise linear guides on all three axes
electronic height-control maintains consistent distance between the water-jet nozzle and the part
available from entry-level models with 2 controlled axes up to the high-end model with 5 axes for
complex chamfering processes |
|
| The versatile and flexible machine series developed in order to cut by means of water jet with abrasive in hard materials and with pure water in softer materials. Intelligent treatment system for two independent head movements that allows a maximum usage in materials. |
|
Calypso WaterJet GmbH
Calypso is a leader in the design and manufacture of Ultra-High Pressure (UHP) waterjet systems. Based in Dallas, Texas, Calypso has been designing and building innovative waterjet systems since 1992 for use in manufacturing, fabrication, and service centers across North America. From our facilities in Hanover, Germany and Barcelona, Spain we are supporting our dealers and customers in Europe.
Calypso is consistently on the leading edge of waterjet technology introducing new features that benefit manufacturers, fabricators, and others that use waterjet cutting in unique and innovative ways. The engineers and founders of the company have years of experience running waterjet equipment and understand how to maximize productivity in the work place. Calypso focuses on continual improvement and advancement in quality and the best in customer service.
Calypso is building complete Waterjet cutting machines from 1,25 mtr up to 4 mtr width. The machines are available in different length.
|
|
The Compact Flying Bridge is fully enclosed making it easy to place next to other equipment. Its completely integrated design offers all of the advantages of abrasive waterjet cutting at an affordable price. This machining center fits easily onto a crowded shop floor. Just connect to standard air, water, and electrical services and it's ready for low-cost, high-margin prototype and short run production machining. Automated abrasive removal and 50 micron final filter system are standard features.
Specifications
Size/Work Envelope:
19 in x 39 in (0.5 m x 1 m)
2 ft x 4 ft (0.6 m x 1.2 m)
4 ft x 4 ft (1.2 m x 1.2 m)
Accuracy: ± 0.005 inches (0.13 mm)
Repeatability: ± 0.002 inches (0.05 mm)
Traverse Speed: 0 to 300 ipm (7.6 m/min)
Control System: FlowMaster® Windows®-based Control and Programming Software
Z-Axis Adjustability: 4 inches (102 mm)
Integrated Pumps: 11, 25 or 30 HP (40,000-50,000 psi; 3,000 bar)
Power Requirements: 400-460 v, 3 phase, 50-125 amps
(requirements may vary with pump size; available with a system power transformer)
Drive Description: Digital AC servo motors; closed loop feedback; X- and Y-axis utilize a ball screw with driven nut
X- and Y-axis utilize recirculating ball, linear bearings and hardened precision ways |
|
|
|
Waterjet cutting machines
