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12-Spindle Transfer Machine with Automatic Load, Unload and Inprocess Gaging for Automatic Tool Compensation and SPC Data.
Connecting Rod
Material: Forged Steel or Powder Metal
Bore Sizes: 2.400/.937
Bore Length: .875
Surface Finish: 40/10 Microinch
Stock Removal: .006 - 2 passes
Tolerance Required: .0004"
Achieved: .0001"
Production Rate: 540 pieces per hour
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Four spindle variable speed with 5-HP motor and load monitoring, motorized ball screw variable feed control with overload protection, motorized variable position indexer, programmable operator interface touch-screen, self-contained coolant system, heavy duty welded construction and safety guarding.
Agriculture Hydraulic Steering Sleeve :
Material: 8620 62 RC
Bore Sizes: 1.2500
Bore Length: 3.00
Surface Finish: 10 Microinch
Stock Removal: .003 - 4 passes
Tolerance Required: .0001"
Achieved: .000030"
Production Rate: 90 pcs. per hour
Optional equipment: six and eight spindle heads, 71/2 and 10HP spindle drives, automatic part load/unload, custom fixturing, automatic gaging, light curtain, multi-column versions
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FERMAT's WRF 130/150/160 CNC represents the newest technology and concept of Floor-Type, Horizontal Boring Mills that are currently on the global marketplace. Its Powerful Headstock consists of a Movable Slide Ram (Z-axis), and Moveable Live Spindle (W-axis). Slide Ram Deflection is automatically compensated. The machine adopts a Crosswise Movable Column (along the X-axis) and Longitudinally Moving Rotary Table (V-axis/B-axis). The CNC Rotary Table T25/T40, with almost all table sizes can hold heavy workpieces of up to 25 or 40 tons. Even heavier work pieces can be clamped on clamping plates.
To find out more about the machine in the Horizontal Boring Mills catalogue.
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Castel-Red
It must be reminded that FPT employs on its machines the high-tech concept which provides that the heads are intended as autonomous; therefore each of them is equipped with all necessary devices both for movement and control.
Even in these choices FPT is the only one in the worldwide scene of manufacturers.
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The DEEP-HOLE DRILLING AND BORING MACHINES GGB 360 have been designed to complete the range of GGB machines.
Due to their size, easy handling and operation features, these machines allow fast machining and excellent accuracy, especially when manufacturing hydraulic and pneumatic cylinders.
All DEEP-HOLE DRILLING AND BORING MACHINES GGB 560 are suitable for pull boring of stainless-steel centrifugal cast tubes.
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Horizontal Machining Center :
Heavy Duty Cutting / High Precision
- High-Precision nc rotary table
- Rigid spindle - With 4 steps geared head
- One piece main bed
- Ball screw lubrication system
- Quill spindle clamping device for W-axis
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Precivit
Spindle type boring centre
Modular concept for flexible specification
Unlimited possibilities of production
- High stiffness
- High speed & power %u2013 standard 60 kW, special applications to 150 kW
- Super precision headstock guaranteed
- Hardened and ground steel guideways
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The traveling-column or 3D machine is ideal for machining of large-size parts clamped in stationary fixtures. Work pieces with overall sizes of 3.5 m in height and 25 m in length clamped on suitable floor plates can be machined across their surface and five-sided machining is ensured by docked milling heads.
This machine can be delivered in two headstock versions, too - either with projected bearing sleeve and milling spindle or integral facing head and boring spindle with unrestricted numbers of revolutions.
In association with rotary, positioning, and tilting tables of various sizes and loads, pick-up stations for milling heads, facing heads or special tools, it is one of the most universal working machines in a mechanical workshop.
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The model MCS100 is a high-precision boring machine with a fixed column of compact and sturdy structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MCS100 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MCS100 machine ideal for every kind of operation.
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The Pedestal Boring Bar is designed for on-site line boring and remachining of seats and sealing areas of control valves. By mounting on the top of a valve, the machine achieves a total stroke of 23" and is suitable for cutting diameters up to 15".
The machine consists of a geared head variable speed drive, with a mounting plate, to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed is supplied by a reversible and variable rate servo feed gearbox. The spindle is made from a precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball bearings are used to insure smooth operation and precision cutting. In addition to the ball bearings, Bronze dampener bearings give added stability to the design.
A fixture assembly can be provided to mount the machine on many different styles of valves. The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations.
In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly. Our portable boring bar is just the tool to repair them in-place.
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Automate large part production and reduce non-cutting time with the MC Series pallet shuttle system and tool changer
High Performance Way System
The high-performance way system maintains high torque and impressive stiffness even at the fast traverse speeds and feed rates of 1000 ipm.
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Travel
X-axis travel (Longitudinal movement of spindle head) 900mm
Y-axis travel (Cross movement of table) 500mm
Z-axis travel (Vertical movement of spindle head) 350mm
Table
Table working surface 1000x500mm
Table loading capacity 800kg
Spindle
The highest revolving speed 24000min-1[30000min-1]
Spindle taper hole 7/24 taper,No.40(BT40)
Automatic tool changer
Tool storage capacity 30 tools[40 and 60]
APC/PLS
The number of palettes [2nd page] / [4th page]
NC equipment FANUC 31i-MODEL A5
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- Horizontal machine available in 4 axis version, 12 to 108 tools
- Strokes X - Y - Z: 500 x 500 x 500 mm
- Dimensions of pallets: 400 x 400 mm or 400 x 500 mm
- Maxi work pièce: 600 x 600 mm
- Spindle 24 kW, SK 40 Big Plus or HSK A63, 12'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 990 nm
- Repeatability of positioning R (ISO 230-2): 900 nm
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- Horizontal machine available in 4 or 5 axis version, 12 to 108 tools
- Strokes X - Y- Z: 700 x 700 x 700 mm
- Dimensions of pallets: 500 x 500 mm or 500 x 630 mm
- Maxi work pièce: 800 x 800 mm
- Spindle 24 kW, SK 40 Big Plus or HSK A100, 12'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 990 nm
- Repeatability of positioning R (ISO 230-2): 900 nm
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High-precision CSP and BGA checker jig plate drilling
Application extended to brittle material in addition to resin
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Horizontal Boring and Milling Machines
Toshiba Machine Machinery's policy is to apply the latest and most advanced engineering technologies in the design and manufacturing of their products. Producing everything from start to finish, from the castings to the control systems, Toshiba Machine supplies high-quality machines to such industries as the aerospace, heavy-electrical equipment, automotive, nuclear-power, electronics and other industries where high precision is a prerequisite.
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The WH(Q)105CNC live spindle, fixed column horizontal boring machine complements the TOS VARNSDORF a.s.product line on its lightest end.
This up-to-date machine is a perfect for universal classical machining technologies and as well for special application machining (including mold machining) of workpieces with a weight of up to 5 000 kg.
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Horizontal Boring Mill WRFT 130 represents the newest technology and concept of large table type horizontal borers that are currently on the market. Powerful headstock consists of movable slide ram (V-axis) a moveable live spindle (W-axis). Slide ram deflection is automatically compensated.
Because of this modern design, Horizontal Boring Mill WRFT 130 is a universal boring and milling machine that allows efficient processing of large and heavy workpieces while conserving high precision and quality of the operation.
Modern control systems (usually Heidenhain) provide very comfortable manipulation of the machine and many useful functions for the user. On a regular basis, Horizontal Boring Mill WRFT 130 offers 6 axis travel (X, Y, Z, V, W and B). It is possible to increase number of controlled axis according to optional accessories.
During the metal processing, the column of the machine adopts Z-axis movement and the workpieces are clamp on a rotary table that travels in X-axis.
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Spindle or Ram Headstock
Two versions of floor-type boring mills are available, the FT and FTR Series. The FT is equipped with a standard boring mill live spindle. The FTR has a collinear ram in addition to the live spindle.
Fit the Boring Mill to the Application
The choices do not end at the headstock. The modular design of Giddings & Lewis boring mills offers plenty of selections allowing manufacturers to configure the machine to the job. Choose from various tables or floor plates, X and Y axis travels, controls and attachments.
Large Capacity HBM Designed for Productivity
With 4 to 12 meters (13 to 40 feet) of X-Axis travel and 2 to 3.5 meters (6.5 to 11.5 feet) of Y-Axis travel, the FT and FTR Series has ample capacity for the largest parts.
X-braced cast iron construction, wide way spreads, large preloaded ballscrews and exclusive thermal compensation software are just a few of the features that highlight the rigidity and accuracy of G&L boring mills.
Built-In Convenience
The operator platform that travels with the column allows optimal viewing of and access to the machining operations. Services are centralized and clearly marked on one floor-level panel simplifying maintenance.
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Skipper 100 is a flexible boring center that uses an innovative panel handling system. The tools are fixed, allowing the panels to move on an air floatation table in an easy and fast way. In this way panels with different dimensions con be machined without interruption, the machine can work the panel from above and below at the same time and can produce two identical or mirrored panels per cycle with no difficulty. The Skipper 100 can also machine porous materials since the pieces are blocked with grippers directly managed by the numerical control. It can even process small pieces and carry out “through” machining. Skipper 100 is the ideal machine both for outside contractors and for big companies that have chosen to dedicate it for specific series production. The machine reaches its highest potential when integrated in a system with automatic up and down loading, thereby emphasizing practicality and speed. The machine is an ideal solution for furniture producers and medium sized companies with boring requirements.
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Travel
- X-axis travel (Longitudinal movement of spindle head): 900mm
- Y-axis travel (Cross movement of table): 500mm
- Z-axis travel (Vertical movement of spindle head): 350mm
Table
- Table working surface: 1000x500mm
- Table loading capacity: 800kg
Spindle
- The highest revolving speed: 24000min-1[30000min-1]
- Spindle taper hole: 7/24 taper,No.40(BT40)
Automatic tool changer
- Tool storage capacity: 30 tools[40 and 60]
APC/PLS
- The number of palettes: [2nd page] / [4th page]
NC equipment: FANUC 31i-MODEL A5
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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The floor type horizontal milling and boring machine VFD 1500/37 with movable headstock is distinguished by quality components and technical solutions that, together with a wide range of selectable parameters and functions, allow the user to achieve great performance level. The main feature of the machine is its great variability reached by means of the machine's modular design and the possibility of the use of peripheral tools and accessories.
Workpieces can be clamped onto an additional rotary table, clamping plates or the combination of both.
The machine's function is the heavy metal chip removal from large and heavy workpieces made of cast iron, cast steel and steel and it is suitable for q wide range of technological operations: milling, boring, powerful drilling, reaming and threading.
The standard machine comes with a HEIDENHAIN iTNC 530 control system, HEIDENHAIN linear scales and HEIDENHAIN and SIEMENS digital drives.
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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Boring machines
