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World Class/Just-In-Time Packaging System minimizes inventory, lead time and labor costs. Fills and caps from 90 oz to 300 oz containers at speeds of up to 20+ cases per minute and a smooth conversion from a trailer with empty cased containers to a trailer load of filled, cased containers in as little as two hours.
Machine Type: In-Case filler
Metering Systems: Piston, Lobe, Gear, Flow Meter, Positive Displacement, Rolling Diaphragms
Container/Closure: Glass, Plastic, Stoppers, Overcaps
Application: High Volume Production, Contract Packaging, Quick Changeover, Pilot Plant, OEM Applications, Cost Reduction, Spare Parts/ Service
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Laundry Detergent, Stick Deodorant
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The automatic FRICKE filling systems are designed to fill all standard size single containers in any desired way.
Advantages:
- Automatic weight settings
- Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies
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2-HEAD NET-WEIGHT LIQUID FILLING MACHINE
Shown as designed for quart through 5-gallon open top containers.
Additional filling carts enable line operators to perform changeover in as little as 5 minutes. Because the carts are permanently connected to the filler, these systems eliminate the clumsy disconnecting process to switch carts between batches. These systems have pre-programmed, adjustable cleaning controls menus for automatically cleaning while filling with multiple carts.
- Fill head spacing can be customized to fit your containers.
- Fill head quantity can be varied to meet your fill rates.
- Clean-top design makes cleaning easy...no more mess, no more messy drip pans.
- Quick change scale decks for fast container changeover.
- Servo-driven design for faster, accurate fill cylcles.
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ZB linear gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.
CONTAINERS
The machines can handle rigid round metal and glass containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 1000 c.p.m. according to the product and container size..
PRODUCTS
- brine
- gravy
- syrup
- vinegar
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Automatic drum filler Type 31 - Type 33. "Plug and Fill"
Feige offers even more stages of expansion for the drum filling machine “Type 33” presented in 2004 for the filling of steel and plastic drums. These modular stages of expansion prove the leading market position of Feige among the manufacturers of filling machines. Automatic de-bunging and bunging station, nitrogen purging or pre- and final filling station can be combined as per requirement.
After installation and power supply has been put on, the machine is ready for use as electric and pneumatic control has been designed in such a way that it perfectly fits into one common control cabinet. Cable conduits and cable laying can be spared during installation. The basic idea of a quick “Plug & Fill” machine has even been improved. Everything is ready mounted for production, in case of hazardous area application in zone 1 tested and designed as per ATEX regulation.
With these user-friendly “Plug & Fill” machines, Feige Filling continues to realise their high demands on filling machines. These extremely compact filling machines are simply brought into position via forklift truck. A foundation is not necessary. After installation and after power supply has been put on, compressed air and product line are connected. Straight afterwards, the filling of liquid or pasty products can be started.
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FRICKE pallet filling systems are available for all filling types into buckets, hobbocks, canisters, barrels or standard intermediate bulk containers (IBC). Determine the calibratable weight ranges by the selection of your scale(s), and make use of the following advantages:
Automatic weight settings
Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies as well as coarse and fine flow parameters.
Practical single-handed operation
The valve can be easily positioned above each container opening with one hand, and the filling cycle started by pressing a button. This is due to the especially user friendly handle fitted to a smooth operating, swivelling telescopic arm running in roller bearings.
Expansion of the scope of containers
Additional small containers of 2.5 to 30 kg can be filled using a second scale with a lower weighing range.
Filled containers need not be palletised
No physical strain during palletising filled containers. Empty canisters or barrels are arranged on a pallet and subsequently filled.
Reduced risk of accident
No stationary elements, such as frames required to slide the valve. Impacts or crushing as a source of accident during operation are therefore excluded.
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PASE Group, Inc. offers a variety of net-weight drum and tote filling systems that are easy to operate and can be customized to fit your filling requirements. Systems are guaranteed to improve your profitability and production by accurately, gently, and consistently dispensing your products into the containers. Each of these systems is designed for harsh industrial operations with simple, user-friendly designs and controls interfaces. Some of the features of this equipment include:
- Filling method chosen from controls interface (Sub-fill, with Product Tracking, Top-Fill, or In-Bung)
- Quick change filling lances with docking stations for multiple filling lances and automatic cleaning functions. Cleaning is controlled by the filler PLC. This is a perfect fit if downtime and cleaning are wasting valuable production time or if you need a guarantee of zero cross contamination between your products.
- No upstream control valves are required with proportionally controlled throttling valve. Instead, this is controlled by the filling lance.
- Recipe design and product variable storage settings.
- All systems have pump control systems in place for electric or air-powered pumps.
- Filling lance standard materials are: 316/316L pacified stainless steel and teflon, 3A approved. Other materials are also available, such as: PVC, PVDF, Hasteloy, Titanium. All lances have drip-free plug (foot valves) on tip of lance.
- Drip cups, fume hoods, and splash protection systems are standards for our equipment.
Fully-automatic drum filling system, includes, but not limited to the following functions:
- Pre-filling drum orientation station
- Sub-fill with tracking, top-fill, bottom fill selection
- Automatic, controlled 3-zone conveyor sections
- Cleaning-while filling station for optional, additional filling lances
- Proportionally controlled filling lances with no up-stream valves required
- 316/316L pacified product contact parts
- Automatic, powered container height adjustments
- Product filling and cleaning recipes
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Filling machine for filling of single containers (IBC) and several containers arranged on pallets.
Working steps:
1. step: Feeding of pallet and positioning of bunging head to
the first bunghole by the operator using a joystick.
2. step: Automatic de-bunging of the bunghole
3. step: Automatic filling of the bung-type container
4. step: Automatic re-bunging of the bung-type container
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With the installation of filling to coordinates km No, FRICKE presents another innovation which defines new standards.
Realized in construction of stainless steel robust and prepared for the automatic control of hole of plug, this installation, in addition to the precise filling étalonnable, guarantees to you before a a whole thing: a high efficiency. Because while on the usual machines the container is led to the valve, in the case of the installation with coordinates km No, it is exactly the opposite! That means immense time-savings, in particular for fillings of pallets of different containers. The relatively light valves move at an enormous speed and are cleaned easily and quickly because of the fact that they comprise only three parts having a direct contact with the product. Times of change of equipment are reduced thus to a minimum.
Other advantages: the filling is carried out almost without foam and is also appropriate for critical products. The follow-up of integrated level guarantees a rising of the valve here corresponding to the rise of the level of filling. And independently of the size of the container and the quantity, all the operations are memorized and available on call. What appears complicated is however realizable by a person in three stages only:
to position the pallet (in lower part of the installation)
to document the positions of the containers by "teach in"
to start the process of filling
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Specially designed for filling and capping of all types of perfumes (eau de toilette, eau de parfum, perfume, cologne, perfume extract, aftershave lotion, alcohol-based lotion, etc), of liquid cosmetics (shampoo, conditioner, bubble bath, liquid soap, shower gel, hair-dye, nail polish, nail polish remover, milk, suntan milk, lotions, make-up, deodorant, roll-on, lip roll-on, etc) and of cosmetics creams jars, SYNCHRO represents the finest in terms of :
- versatility
- compactness
- easy format changeover
- ergonomics/easy to use
- repetitiveness of adjustments
- accuracy of dosing
- speed
and finally an excellent quality/price ratio.
Thanks to the innovative use of servodrives, PKB's SYNCHRO has done the impossible by accomplishing continuous and bottom-up filling, completely synchronized to the intermittent rotation of the turret (PKB patented process).
40% increase in speed.
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With a new generation of fillers for the filling of pails and cans from 2.5 kg to 30 kg with liquid and pasty products Feige revolutionises the field of filling machines.
For the first time, Feige engineers succeeded in packing electric and pneumatic control in one common control cabinet. After installation and power supply has been put on, the machine is ready for use. Cable conduits and cable laying to remotely installed control cabinets can be spared.
Depending on the product features and desired filling output the customer can chose between 2", 3" or 6" pull-type or push-type filling valves.
High output of up to 600 pails per hour (referred to 20 l pails) is realised through the Feige product flow control which helps to minimise the filling time in interaction with the product pump. The centrepiece is the scale electronics and the keypad where the operator can select the product and machine parameters for the dedicated product. Up to 256 product data records can be stored.
The whole "Plug & Fill" filler is mounted on a frame ready for production. The filler is completely tested and will be supplied with the CE sign. Moreover, this type of filling machine can be designed as per ATEX regulation for hazardous area application (zone 1). The customer does not have to care for extensive test procedures. Installation and commissioning can easily be done on site. These measures help to save a whole lot of money, thus offering a true return on investment for the user-company.
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Operation
Servo driven, volumetric filling into menu trays, trays or thermoformed packs. Well proven dosing system for operation at thermoform machines, traysealers or conveyor belts.
Products
Very liquid to pasty Products with solid parts.
Design
Dimensioned for a wide product range and fast automated CIP/SIP-cleaning without disassembling. Easy product change over by changing the format program.
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FLOWSTAR™ an automatic inline pressision volumetric liquid filler for viscous and semi-viscous products. This liquid filler is designed to meet a wide range of packaging needs. The FlowStar™ is ideal for both long and short production operations. It is especially time-saving for operations where short changeover times are critical.
FlowStar™ versatility can accommodate either electromagnetic flowmeter, mass flowmeter or volumetric piston fills. It can reliably and accurately fill bottles in quantities from 5 ml to 20 L at speeds from 15 to 200 BPM*. (Subject to testing with samples).
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STATE-OF-THE-ART TECHNOLOGY KEEPS ORGANOLEPTIC CHARACTERISTICS INTAC
- Applications also for high quality still wines
- High flow filling performance
- Precise filling levels
- Low absorption of O2 during filling
- Reduced consumption of CO2/Nitrogen
TRADITION and TECHNOLOGY
The latest generation of the ISOJET wine was specifically designed for sparkling wine and spumante filling applications, but is able to guarantee high technological performance for still wines as well. The consolidated experience of the engineering team in the wine sector, together with the use of sophisticated equipment, has resulted in the design and construction of a product capable of satisfying the most demanding of clients. High filling speeds and low contamination risks are the strong points of the new isobaric filling valve for wine.
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Fogg offers a line of pressure gravity fillers. It is possible to have a 45, 60, 78, or 90 filling valves to meet your production requirements. The 90 valve filler can reach filling times of up to 900 bottles per minute.
- Practical for viscous products
- Reduces product return over the competition
- Exceptional cleanability
- Ideal for hot applications
- Smoother bottle control for reduced product spillage
- Highly polished stainless steel construction
- Rotary Rinser, Capper, Filler configurations available
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- High filling performance
- Filling with slight depression
- Extremely precise product levels in bottle (±1mm of rated value)
- User-friendly and low-maintenance
The "FILL-JET wine" system for wine filling application is the fruit of many years if technological experience; reliability, extremely simple size changeover, quick and easy maintenance, totally automatic sanitation system ad operator panel permitting complete control of the production process are only some of the distinguishing features of this machine.
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ZB gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.
CONTAINERS
The machines can handle rigid round metal, glass, plastic and composite containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 1800 c.p.m. according to the product and container size..
PRODUCTS
- brine
- flat drinks
- gravy
- juices
- ketchup
- mineral water
- nectars
- oil
- syrup
- tea
- vinegar
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FLEXIFILL SERIES
FLEXIFILL is a series of in-line fillers that can be either electronically or mechanically driven, intermittent or continuous motion. High flexibility is guaranteed thanks to the possibility of using them for all types of pharmaceutical products (eye drops, contact lens solutions, detergents, infusions, oral and topical solutions).
F940 is designed to work from low to medium outputs (from 120 to 250 bottles/min) with a dosing volume of up to 500 ml (up to 8 filling units).
Designed according to cGMP standards, FLEXIFILL can be equipped with servo-driven motors both for nozzle carrier head vertical and horizontal stroke and for adjustment of dosing volume.
CIP-SIP system is available on demand.
All parts in contact with the product in AISI 316L stainless steel..
MAIN CHARACTERISTICS
- Constructive modularity
- Positive in-line filling system
- Electronic controls
- Cantilever design
- Easy size change-over
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4-HEAD A-B VOLUMETRIC FILLING MACHINE
Shown as designed for quart through 1-gallon open top containers.
Filling two lanes, independently, simultaneously, 2-containers at a time.
Four (4) volume adjustable, piston pumps.
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The Guja B basic configuration is provided with the following modules
Filling system with peristaltic pumps
“Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
Electric height adjustment to easily adjust the nozzles to different bottle sizes.
Control panel with touch screen for the intuitive setting of machine functions.Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
FEATURES
Machine manufactured entirely in stainless steel and aluminum: for maximum durability and resistance to highly aggressive substances. All machine components are installed in a functional way to avoid using hand tools and to facilitate the adjustment and/or part replacement operations thanks to the clamp connections and with no need for tools.
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Specially designed for filling of all liquid and semi-liquid cosmetics (shampoo, conditioner, hair-dye, shower gel, bubble bath, liquid soap, milk, suntan milk, lotions, make-up, deodorant roll-on, perfumes, etc), VIRTUO offers a maximum comfort of use thanks to one servodrive per pump, along with one servodrive for the up/down motion of the nozzles.
The benefits are significant :
- excellent adaptation to all types of liquid according to viscosity and physical and chemical characteristics of the products
- individual adjustment for each pump, even while machine is operating
- bottom-up filling of the bottles with variable up/down speed of the nozzles and programmable according to the shape and contour of the bottles to be filled
- complete piston lift to the top of the pump = no product dead volume below the pistons (no stagnant product, increased prophylaxis)
- optimized dosing accuracy
- increased speeds up to 50%
- 100% cleaning of the pump body
- sterilization in place (SIP)
- programmable cleaning speed according to the products (quality of the cleaning optimized and cleaning times reduced)
- option of installing 2 filling circuits in parallel, with cleaning in place (CIP) for one circuit while the 2nd circuit is filling and vice versa.
- quick format changeovers without tools
- stainless steel guards with "balcony" design for optimized prophylaxis
- linear puck transfer below the fill nozzles allows for increased speed.
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The Filamatic Level Filler will present an even and level fill using overflow and advanced spring loaded nozzle technology. This simple to operate machine can accommodate a variety of containers sizes and shapes, has an easy and fast changeover, quick volume adjustment and can operate with up to eight nozzles. Giving an eye pleasing appearance to your products, this robust filler provides a rapid, even fill each and every time.
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MNB-2000 Automatic Monobloc
Filamatic automatic modular Monobloc systems represent our state-of-the-art integrated packaging line for filling, plug or stopper insertion and capping. The compact stainless steel (316 SS) design optimizes valuable floor space and allows a single operator to oversee packaging functions at rates up to 60 CPM. Modular design allows users to "mix and match" the functions needed for specific production requirements. Metering system options include piston and peristaltic pumps.
Machine Type:
Monobloc
Metering Systems:
Piston, Peristaltic, Zero Particulate, Rolling Diaphragms
Container/Closure:
Microtubes, Vials, Glass, Plastic, Syringes, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene
Application:
Clinical Trials, High Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test Lab, Pilot Plant, Clean Room, Aseptic Filling, OEM Applications, Hotel Amenities, Cost Reduction
Industry:
Pharmaceutical, Biotechnology, Cosmetic, Healthcare, Personal Care, Chemical Specialty, Diagnostics
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Aseptic liquid filling and capping equipment
Watson-Marlow Flexicon has specialists in aseptic filling and capping systems, from laboratory benchtop to clinical trial scale.
Flexicon has been marketing aseptic filling and capping systems, featuring peristaltic pumps, to pharmaceutical and biotech companies for the past 22 years. The company’s product portfolio ranges from stand-alone units for hand filling, semi-automatic systems, to fully automatic filling, stoppering and capping machines. The fully automatic systems are customised to fit any container, be it a vial, bottle, test tube or non-self-standing micro-tube The target market is small to medium-sized batch production that requires flexibility, high precision and efficiency.
Flexicon joined Watson-Marlow in February 2008 to become part of the world's largest group of companies specialising in peristaltic filling and pumping technology.
Aseptic filling for:
-Pharmaceutical
-Diagnostic
-Biopharmaceutical
-Disposables filling
-Advantages
-No cleaning validation
-Easy product changeover
-Ideal for small batch production
-No cross-contamination
-High-accuracy filling
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FILLING AND CAPPING MACHINE RTS4 / RTS6
It has been designed for very quick changeover and high flexibility to handle many different containers and closure types.
It is particularly suitable for client working many different formats and small-medium batch.
The filling and capping machine model RTS4 can handle, with simple and easy change over parts, many kind of products like perfume, shampoo, lotions, creams and even nail enamel with explosion proof version.
The standard machine model RTS4 is provided with:
- Manual placing of bottle into puck.
- Set of pucks easy adjustable for handling several different formats of bottles.
- Automatic filling system.
- Mass flow measuring system with syringes.
- Manual cap placing onto bottle.
- Automatic capping station.
- Automatic pick-and-place to discharge the bottle from the puck.
- Unloading of bottle onto conveyor or random by chute.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with easy adjustable speed.
- Electrical plant with control panel and suitable controls.
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LINE-JET is a new linear system, completely automatic, to rinse, fill and cap one way PET bottles from 3 to 6 gallons. On request is also available the same machine for smaller bottles, up to 5 litres, with plastic screw cap.
The machine is composed of the typical three modules, rinser, filler, capper having an in-line lay-out. The system is very simple and cheap taking into consideration its performances
The system is available in different models having the following characteristics:
- Rotary rinsing nozzles for the bottle interior to combine the rinse and the water mechanical action. These are deeply penetrating nozzles granting an internal rinsing, with high pressure water, of the whole jar;
- Volumetric filling controlled by magnetic flow meter;
- Progressive closing membrane valves controlled by a PLC granting fast and precise filling system;
- Changeover directly from the keyboard;
- Capper suitable for pressure plastic caps.
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Liquid Filler Macofar LVI 12
The automatic monoblock machines of the LVI range are designed for the demands of the pharmaceutical and cosmetic industrie.
The filling is done by means of several volumetric pumps in stainless steel or ceramic.
All machines of this type are pre-arranged for the addition of a second closing group with various closure options.
The machine itself is available in three different versions:
- monoblock with tow integrated closing groups
- monoblock with one closing group separated from the filling area
- inline solution
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Automatic monobloc with movements mechanics conceived to satisfy different the types of filling and stopping required by the markets pharmaceutical and cosmetic.
Volumetric system of filling carried out to the maximum by 6 pumps of proportioning, extremely precise thanks to the action of three eccentric axes with micrometric adjustment.
Guarantee of a cleaning and an inspection facilitated thanks to perfect accessibility enters the zone of transport of the products and the frame of the machine.
Possibility of installing in the monobloc up to three various types of stopping.
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Liquid filling machines (liquids, viscous and pasty products)
